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Steps for design of Heat Exchanger
By
Dr. Reyad Shawabkeh
Department of Chemical Engineering
King Fahd University of Petroleum Minerals
e-mail: rshawabk@kfupm.edu.sa
Note: all information including figures and charts were obtained from Colson Richardson, Chemical Engineering, volume 6)
Assume tube diameter and BWG, Assume tube length, L
Assume fouling factor based on inside and outside tubes, hdi and hdo
Assume material of construction for the tubes ( thermal conductivity?
You have the option to assume three known temperature and find the fourth one or four temperature values and find one of the shell or tube side flow rate. Use the heat duty equation where subscripts c and h refer to cold and hot streams. Then obtain the heat duty, q.
Based on the type of flow, calculate Log Mean Temperature Difference, LMTD. For counter current
For co-current
Based of the exchanger configuration obtain the Temperature correction factor.
For 1 shell-2 tube pass exchanger
For other configurations use the following charts
Temperature correction factor: one shell pass; two or more even tube passes
Temperature correction factor: two shell passes; four or multiples of four tube passes
Temperature correction factor: divided-flow shell; two or more even-tube passes
Temperature correction factor, split flow shell, 2 tube pass
Calculate the mean temperature difference using
Assume overall heat transfer coefficient as initial guess from the table bellow:
Calculate the provisional area
Based on the assumed tube diameter (ID and OD at a given BWG) and tube length, L, calculate number of tubes:
Calculate tube pitch and the bundle diameter
Where and are obtained from the table bellow based on the type of tube arrangement (Triangular or square pitch):
Provide/Assume the type of floating head of the exchanger and obtain the bundle diameter clearance, . Use the chart bellow:
Calculate the shell diameter.
Calculate the baffle spacing.
Calculat
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