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450t/d浮法玻璃池窑结构设计
摘要:玻璃池窑是浮法玻璃工厂的重要热工设备。本设计完成了日产450t玻璃液的浮法玻璃工厂的玻璃池窑结构设计。首先进行了玻璃成分的设计计算、原料配料计算、燃料燃烧计算、浮法总工艺计算、池窑热工计算、原材料储库、堆场及堆棚设计计算;其次完成了池窑结构设计计算及池窑保温材料的选型计算,最后运用AutoCAD软件绘制了池窑结构图及全厂总平面工艺布置图。设计的熔化率为/(m2·d),熔化区面积为203.34 m2。整个设计采用国内先进技术。
关键词:浮法玻璃; 池窑结构; 工艺计算
the Design of 450 t/d Float Glass Tank Furnace’s Structure
Abstract: The Glass Furnace was a float glass plant thermal equipment. The design was completed the structural design of glass furnaces in a float glass factory of 450t liquid glass a day. First the calculation of the glass composition, the burden calculation of raw materials, fuel combustion calculations, the float process calculation, furnace thermal calculation, reservoir of raw materials, yard and shed to design calculations. Followed by completing selection calculation of the furnaces of structural design and tank furnace insulation materials. Finally, the use of AutoCAD softeware to drw a master plan process furnces structure diagram and the whole plant layout.The melting rate of design was 2.213 t/(m2 ? d) and the melting area were 203.34 m2. And the entrire design with mature advanced technoligies and green philosophy.
Some new techniques were applied in this design ,including the L-gable wall , long and slim neck,semi-box-type regenerator, cross bricks and all-in salute of melfing furnace . At the same time , appropriated to extend the length of the feeding pool to help with the pre-melting of the material and to reduce the erosion of the furnace refractories.The design was a shallow pool melting to prevent the molten glass pormed in the bottom layer of viscous flowing,and to improve the quality of liquid glass.As well as,increased the distance of small stove centerline to the end of the card neck,so that the molten glass fully melted during this length,and exclused the air bubbles in the molten glass.
keywords: float glass, the structure of tank furnace, process calculation
目 录
第1章 绪论 1
1.1 本设计的意义、目的和设计任务 1
1.
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