GM Layered Audit 通用分层审核.ppt

Definition 定义 A standardized audit performed on a regular, frequent basis by all layers of the organization to ensure we maintain process control adherence to reinforce the GMS vision for the entire organization. 分层审核是一种标准化的审核，它以组织结构中所有层次的定期频繁参与为基础，确保过程控制的进行，加强整个组织的全球制造系统的理念。 Purpose 目的 Ensures consistent application and execution of standards, improved built-in-quality and increased TM/leadership GMS awareness, by coaching interaction between leadership T/M’s T/L’s. 通过培训和领导层与班组成员的互动来确保标准的应用和执行，促进质量改进，增强班组成员和领导层的全球制造系统的意识 Scope 范围 Applicable to all Areas of GM. 适用于通用汽车所有部门 Key Check Contents 关键检查内容 Workstation GMS 工位GMS – Detail check of one workstation process controls 工位过程控制的详细检查 Quality Control 质量控制 – Team’s important Quality systems are functioning, previous important problem under control 班组的重要质量系统运行正常，之前的质量问题得到有效控制. Team GMS Management 班组GMS管理– Are the important team management processes under control, i.e.; BPD, TPM, Andon, 5S, Scrap, Training, etc 班组管理（业务计划部署,全员生产性维护,暗灯,工作场地布置,废料,培训等）流程可控. Process Overview I 过程总揽 I This Tool is being put in place to 实施分层审核是为了: Ensure a high level of process control by identifying controlling high risk / significant process elements. 通过识别和控制高风险或重要过程元素来确保对过程的高水平控制 Maintains proper application of GMS standards. 保持对GMS标准的合理应用 Identify opportunities for improvement provide a process for effective follow up. 识别改进的机会，提供对流程的有效跟踪 Confirm the effectiveness of the Audit at all levels. 加强审核制度在各个层次的有效性 Involve all levels of Leadership in supporting the T/MT/L through coaching / teaching on the shop floor. 使各级领导层都参与车间的培训/指导工作以支持班组成员和班组长 Process Overview II 过程总揽 II Methodology / Process 方法： Frequent assessments by all layers of the organization (T/L – P/M) are performed using the layered audit checklist (班组长至工厂经理)使用分层评审检查单来对组织中的各个层次进行定期评估 Evaluation against established standards 使用已经确定的标准进行评估 Introduction of corrective actions (countermeasures) 引入问题纠正方法