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摘 要
这套设计是精心从图书馆查资料、和指导老师讨论、分析和整理成文,做出了这个剃须刀电器外壳的设计。该课题从产品的材料选取,结构工艺性,具体模具结构出发,采用UG软件绘制零件的3D造型、成型零件中分型面确定与开模、浇注系统与冷却系统设计,顶出系统和模架的选择与参数的设置。另外该套模具巧妙的设计了拉料杆,保证了凝料在第一次分型时留在凹模板一侧,顶杆推动推杆固定板时凝料自动脱落,实现了从注射到塑件被顶出的全自动化,提高了生产效率。有利于提高模具的生产效率和节约了生产成本,并大大缩短了生产的周期。该副模具的开合模动作完全符合设计要求,适于大批量生产。利用UG的CAM模块,完成模具的粗加工和半精加工的NC编程,并对生成的操作进行切削仿真,检查操作正确性。最后对生成的操作进行后置处理,生成加工中心可以识别的NC代码源程序。
关键词:剃须刀外壳,塑料注射模,UG,NC代码,数控加工。
Abstract
This nested design is carefully looks up the material from the library, and instructs teacher to discuss, to analyze and reorganizes the article, has made this electric shaver outer covering design. This topic from the product material selection, the structure technology capability, the concrete mold structure embarks, uses UG the software plan components in the 3D modeling , the formation components is divided the profile to determine with operates the mold, the casting system and the cooling system design, goes against the system and the pould frame choice and the parameter establishmen. Moreover this set of mold ingenious design has pulled the material pole, had guaranteed congeals the material when the first minute kept concave template one side, the roof bar impelled when the throwout lever dead plate congeals the material to fall off automatically, realizes from has injected to models the entire automation which went against, enhanced the production efficiency. Was advantageous in enhances the mold the production efficiency and saved the production cost, and reduced greatly the production cycle. This mold opens and closes the mold movement to conform to the design requirement completely, is suitable for the mass production. Taking use of the UG CAM module, completes molds rough machining and the semi-finishing NC programming, and the opposite becomes the operation carries on the cutting simulation, the look-up operation accuracy. Finally the opposite becomes the operation carries on the post-processing, the NC code source program which the production ma
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