刮板运输机溜槽衬板磨损性能及机理的研究.docVIP

摘 要 由于衬板刮板运输机溜槽的，其机械性能和使用寿命直接关系到刮板运输机设备的工作效率、使用寿命和生产成本，具有重要的经济意义与社会价值。本通过对刮板运输机溜槽衬板材料16Mn的热处理实验、显微组织观察、力学性能测试究溜槽衬板的磨损机理。刮板运输机关键词：刮板输送机；溜槽；16Mn；热处理；磨损机理Abstract As the scaleboard is the main material to protect the failure of chute of scraper conveyor, its mechanical property and service life are directly related to the work efficiency, lifetime and production cost for scraper conveyor, so the research on wear mechanism of scaleboard of chute for scraper conveyor has important economic significance and social value. In this study, through the heat treatment experiments, microstructure observation and mechanical property testing, the organization and hardness of the 16Mn steel, which is used as scaleboard material of chute for scraper conveyor, were studied under different heat treatments, the influence of heat treatments on the organization and hardness of the 16Mn steel was analyszed as well as the wear mechanism of chute scaleboard was investigated through wear test. The results show that, (1) under the heat treatment process of 860℃-water quenching+200 ℃ (60min)-tempering-air cooling, the wear resistance of 16Mn is 3 times more than that of the hot rolled 16Mn steel, enhancing significantly the service life of scraper conveyor chute; (2) under the same wear conditions, the variation tendency in wearing capacity is the same as the hardness for 16Mn steel, so the surface hardness of the alloy can drectly reflect the wear-resistant capacity; (3) the abrasive wear dominates the wear of chute scaleboard for scraper conveyor, and the wear mechanisms include micro-cutting, micro-plugging (multiply plastic deformation), fatigue spalling, brittle spalling. Keywords: scraper conveyor; chute; 16 Mn; heat treatment; wear mechanism 目 录 第1章 绪 论 1 1.1 选题意义 1 1.2 刮板运输机溜槽的研究概述 2 1.3 衬板材料的研究进展 5 1.3.1 国外衬板材料发展概况 5 1.3.2 国内衬板材料发展概况 6 1.4 刮板运输机溜槽磨损失效的机理 7 1.4.1 溜槽的摩损结构 7 1.4.2 溜槽磨损的失效形式及影响因素 9 1.4.3 刮板运输机溜槽性能的改进措施 11 1.5 本课题研究内容 11 第2章 实验内容与方法 13 2.1 实验材料与设备 13 2.1.1 实验材料 13 2.1.2