塑料模课程设计1连接座成型模具设计.doc

目 录 塑料成型工艺与模具设计课程设计任务书····················1 编制塑件成型工艺卡 ·········································2 塑件成型工艺分析与设计·····································3 2.1 ABS特性··················································3 2.2 塑件原材料成型性能·········································3 2.3 塑件的结构和尺寸精度、表面质量分析·························4 2.4 塑件成型方法确定···········································4 3 塑件成型模具设计············································4 3.1 型腔的数量和布置···········································4 3.2 选择注塑机型号及其参数·····································4 3.3 确定分型面·················································6 3.4 浇注系统选择和设计·········································6 3.5 成型部件的设计计算·········································8 3.6 排气系统设计···············································9 3.7 模架的确定和标准件选择（示意图）·····························9 3.9 温度调节系统设计···········································10 3.10 推出机构（脱模）设计·······································11 3.11 导向机构设计···············································11 4 设计小结·····················································11 5 参考文献······················································11 附录（模具总装图和零件图）····································11 “塑料成型工艺与模具设计”课程设计任务书 课题设计名称： 连接座 的注射模设计 塑件图： 塑件名称 连接座 材料 ABS 厚度 3 工件精度 5 设计内容： 编制模塑成型工艺规程（即填写“塑件成型工艺卡”） 绘制塑件注射模总装图（A3图纸1张） 绘制该模具凸模、凹模的零件图各一套（A3图纸多张） 编写完善模具设计说明书（按A4打印纸装订） 1 塑件成型工艺卡 塑件成型工艺卡 塑 件 名 称 塑件草图 材 料 牌 号 ABS 单 件 重 量 25.9g 成型设备型号 XS-ZY-125 每 模 件 数 1 成型工艺参数 材料干燥 干燥设备名称 烘箱 温度 /℃ 80~90 时间 /h 2~3 成型过程 料筒温度 后段 /℃ 150~170 中段 /℃ 165~180 前段 /℃ 180~220 喷嘴 /℃ 170~180 模具温度 /℃ 50~80 时间 注射 /s 20~90 保压 /s 0~5 冷却 /s 20~120 压力 注射 /MPa 60~100 保压 /MPa 后 处 理 温度 /℃ 70 时间 /min 120~240 编 制 日 期 审 核 日 期 2 塑件成型工艺分析与设计 2.1 ABS的特性 （1）化学和物理特性 ABS是由丙烯腈、丁二烯和苯乙烯共聚物三种化学单位合成，每种单体都有不同特性；丙烯腈有高强度，热稳定性及化学稳定性；丁二烯具有坚韧性，抗冲击特性；苯乙烯具有易加工，高光洁及高强度。从形态上看，ABS是非结晶性材料。三种单体的聚合产生了具有两相的三元共聚物，一个是苯乙烯—丙烯腈的连续相，另一个是聚丁二烯胶分散相。这就决定了ABS材料的耐高温性、抗冲击