PFMEA_CEVer1.pptVIP

過程失效模式及效應分析Process Failure Mode Effect Analysis (PFMEA) 什么是FMEA a systematic group of activities intended to: FMEA可以描述为一组系统化的活动，其目的是： recognize and evaluate the potential failure of a product/process and the effects of that failure, 认可并评价产品/过程中的潜在失效以及该失效的后果； identify actions that could eliminate or reduce the change of the potential failure occurring,and 确定能够消除或减少潜在失效发生机会的措施； document the entire process 将全部过程形成文件 什么是FMEA a complementary to the process of defining what a design or process must do to satisfy the customer, FMEA是对确定设计或过程必须做哪些事情才能使顾客满意这一过程的补充； focus on the design,whether it be of product or process. 所有FMEA都关注设计，无论是产品设计或者是过程设计。 FMEA的益处 Benefit Improve product quality,reliability and safety 改进企业产品质量、可靠性与安全性 Improve corporation competence 改进企业公司的形象与竞争力 Help to enhance customer satisfaction 帮助增加客户的满意程度 Reduce product development time and cost 降低产品开发时间与成本 document actions to minimize risk and potential failure 书面规定所采取的措施以减少风险与潜在失效 FMEA的时间性 Timing 各阶段纠正问题的成本 COPQ at different stages FMEA的逻辑顺序 Process Sequence FMEA的逻辑顺序 Process Sequence 3 basic cases 实施FMEA的三种情形 誰編制FMEA？ FMEA input should be a team effort FMEA的编制责任通常都指派到某个人，但是FMEA的输入应是工作小組的努力 A team of knowledgeable individuals should be assembled, e.g.,engineers with expertise in design, analysis/testing, manufacturing, assembly, service, recycling,quality and reliability 小组应由知识丰富的人员组成，例如设计、分析/试验、制造、装配、装配、服务、回收、质量及可靠性 initiated by the engineer from the responsible activity,which can be the original equipment manufacturer,a supplier,or a subcontractor 由责任单位工程师启动，负责单位可能是原设备制造厂、供方或分包方 FMEA的跟踪 The responsible engineer is in charge of ensuring that all recommended actions have been implemented or adequately addressed 责任工程师负责确保所有的建议措施都得到实施或充分的强调； actions should be communicated to all affected activities 措施应传递到所有受影响的部门； FMEA的跟踪 A thoroughly thought-out and well-developed FMEA will be of limited value without positive and effective preventive / corrective actions 一个经过彻底思考、周密开发的FMEA，如果没有积极有效的预防/纠正措施，其价值