vr6×4000剪板机实验测试与有限元分析.doc

本科生毕业设计 毕业设计题目 VR6×4000剪板机实验测试与有限元分析 学 生 姓 名 专 业 机械设计制造及其自动化 班 级 指 导 教 师 完 成 日 期 2014年5月30日 中文摘要 随着我国工业化的进程，剪板机被大量使用。市场对于产品的要求也越来越高，对于剪板机的剪板质量提出了新的要求。 剪板机在对厚度为6mm,宽度为4000mm的板材进行剪切的过程中，剪板机刀架与机架的刚性对金属板材的剪切质量有着重要的影响。利用有限元分析软件ANSYS WORKBENCH对剪板机的上刀架、下刀座在实际剪板载荷作用下进行动态位移测试，同时进行机床喉口处的应力动态测试，从而分析VR6×4000闸式剪板机的变形大小，了解机床的加工精度。在此基础上，建立剪板机的刀架和机架的有限元模型，计算典型工况下的位移与应力，并与测试结果对比，发现有限元分析结果与实验测试结果具有较好的一致性，从而验证了闸式剪板机刀架与机架有限元模型的正确性。以提高机床的加工精度为目标对闸式剪板机进行参数化改进设计，最终获得最佳的结构设计形式。 关键字：闸式剪板机，刚性，应力分布，有限元分析 Abstract Along with our country industrialization, shearing machine is widely used. With the need for the products is becoming higher and higher, the market puts forward new requirement for shearing quality. Shearing machine can carry out to shear plate, whose thickness is 6mm and width is 4000mm.During the shearing process ,Shearing machine turret rigidity and frame rigidity have an important impact on shear quality of the sheet metal. By?using?finite element analysis?software?ANSYS?WORKBENCH,?the?tool?carrier?and?the?cutter?holder?of?Shearing?machine?can?be?tested?in?the?dynamic?displacement?under?actual?shear?loading, the throat of? machine?is?also?in?the?dynamic?stress?test .Thus,?it?can?analyze?VR4000?brake-type?shear?deformation?size?and?the?machining?accuracy?of?machine can be known. On?this ?basis,?the?shearing?machine’s?tool?slide?and?frame?finite’s?element?model?and?calculating?the?displacement?and?stress?under?typical?working?conditions can be established. Compared ?with?test?results,?it?is?found?to?be?consistent?between?the?finite?element?analysis?results?and?the?experimental?testing?result,which?verified?the?correctness?of?the?finite?element?model?for?the?brake?type?shearing?machine’s?tool?slide?and?frame.?With?the?goal?of improving?