齿轮模拟故障试验台设计——齿轮箱设计.doc

齿轮模拟故障试验台设计——齿轮箱设计 摘 要：齿轮模拟故障实验台，能够方便地模拟齿轮设备的典型故障，方便了科研人员进行故障诊断方法的研究验证过程，也为齿轮的故障诊断提供依据，节省了科研人员花费在布置实验的时间和精力。该实验台还可用于教学实践中，提高学习认知水平。设计齿轮模拟故障实验台就显得非常有必要。 本文通过了解国内外齿轮模拟故障实验台的模拟器结构设计的现状，设计了一种能模拟6种典型故障的齿轮模拟实验台，操作者能在运行中能连续观察齿轮从正常到发生故障的信号变化过程和故障齿轮啮合的合成信号。本文完成了模拟器的总体方案分析和设计；重点计算了减速箱的结构尺寸、齿轮的几何参数和精度等级；设计了输入花键轴、输出花键轴、中间轴的结构尺寸，并进行了强度校核和精确校核；估算了各轴承的工作寿命，并校核了花键、平键强度。 关键词：齿轮；减速箱；设计；故障；模拟 科Gear imulated FailureTest Platform Design - - Gear Box Design Abstract: Gear simulated failure test platform can be representative of the equipment failure being easy for research personnel to carry on diagnosis study and the validation process. Also it provides accordance for the diagnoses of failure gear. At the same time, it helps scientific research personnel in the experiment of time and energy. The experimental stage also can be used in teaching practice and improve the level of cognition. Therefore, it is very necessary to design a gear simulated failure test platform. By learning the process of structural design of an emulator which is one part of gear simulated failure test platform, I have designed a simulation of six kinds of representative of the experiment in this article. Operators can observe consecutively the signal of the gear from normal to the wrong and the synthesis signal of the two meshing gear. This paper completed the general scheme analysis and design calculations of the simulator, designed the sizes of the gear box, the structure of the geometry of the parameters and precision level and calculated the structure parameters of the enter shaft, the output axis and the intermediate shaft. Then, I check the strength and carry on the precisely core size. At last, I estimated the working life of all the bearings checked the strength of all keys. Key words: gear; decelerator; design; breakdown; simulation 目 录 1 绪 论 1 1.1 齿轮模拟故障实验台的设计意义 1 1.2 国内外齿轮故障模拟实验台的发展概况 1 1.3 工作内容与设计方法 2 2 减速器设计 4 2.1 总体方案设计 4 2.2 初步确定减速器结构和零部件类型 5 2.3