CA6140车床变速拨叉的工艺夹具设计.doc

摘要 本论文设计的是变速拨叉的加工工序、设计方案、计算过程夹具设计。拨叉表面加工方法的选择、加工顺序的安排工序集中与分散的处理加工阶段的划分、机床和工艺装备的选择、加工余量与工序尺寸及公差的确定等都是编制工艺规程的主要问题。而夹具设计所面临的是设计方案定、定位元件的选择、定位误差的分析与计算、夹紧力的计算、夹具体毛坯结构及夹具元件配合的确定。还有零件图和夹具装配图的绘制，如何保证用拨叉的技术条件是加工过程最为重要的问题，而夹具也起着至关重要的作用。 拨叉的合理结构设计、加工工艺性设计，保证拨叉的加工质量，对提高生产效率有着重要意义，它是保证产品质量的关键所在。通过对拨叉加工过程的设计，可以发现一个产品的设计需要各个加工过程很好的配合才能成功。? 关键词：拨叉；工艺； 夹具； 夹紧； 定位? ABSTRACT In this paper, the design of the CA6140 fork processing speed, design, calculation and design of drilling jig. Fork the surface of the choice of processing methods, processing sequence of the arrangement, process centralization and decentralization of treatment, the division stage of processing, machine tools and process equipment selection, allowance and processes determine the size and tolerance of the preparation process are the main point of order problem. Fixture Design and facing the program is designed to identify, locate component selection, positioning errors of analysis and calculation, the calculation of clamping force, the specific folder structure and the rough with the determination of fixture elements. There are fork blank map, fixture assembly parts diagram and mapping how to ensure the technical conditions fork is the most important process, and fixture also plays a vital role.  Fork reasonable structural design, design process to ensure quality processing fork, to improve the productivity of great significance, it is to ensure that the key to product quality. Fork through the design process can be found in a product design process requires a good co-ordination to succeed. Keywords: fork；technology；fixture；clamping; positioning；broaching cutting tool 目 录 1 绪论 1 2 拨叉的分析 3 2.1拨叉的作用 3 2.2拨叉的工艺分析 4 2.3拨叉的工艺要求 4 2.4毛坯的选择 6 3 机械加工工艺规程设计 6 3.1加工工艺过程的拟定 6 3.1.1加工阶段的划分 6 3.1.2工序先后顺序的安排 6 3.1.3拨叉零件的加工工艺分析 7 3.2确定各表面加工方案 7 3.2.1选择加工方法时，需考虑的因素 8 3.2.2面的加工 8 3.2.3 孔的加工 8 3.2.4槽的加工 9 3.3确定定位基准 9 3.3.1粗基准的选择 9 3.3.2精基准选择的原则 10 3.4工艺路线的拟定 1