车床用数控砂带磨削装置设计【毕业论文+CAD图纸全套】.doc

车床用数控砂带磨削装置设计 [摘要] 对于长轴类零件来说，传统的加工工艺一般为粗车——精车——粗磨——精磨四道工序，而其中精磨部分又大多依靠外圆磨床的砂轮磨削来完成。普通砂轮磨削的加工范围有限，不能适应一些具有特殊外形工件的加工，比如单件小批量生产的细长轴、大尺寸重型零件，以及长径比很大的细长杆件等。此外，对于一些中小型企业来说，资金有限，也没有能力购置相应的精加工机床。针对这一现象，本课题采用砂带磨削技术改造普通车床，由普通机床加工高质量零件。即在CA6140车床上应用砂带磨削技术，加载了砂带轮磨削装置，使车削与磨削在同一台车床上加工完成，既降低了工件表面粗糙度，又进一步提高了工作效率。同时，由于资金投入少，而加工出的工件能获得较好的表面质量，因而该工艺具有明显的经济效益。这种尝试也为改造普通机床，拓宽其用途积累了一定的经验。 [关键词]：砂带磨削；数控；车床 Design and manufacture of composite high speed machine tool structures [Abstract] Traditional processes on the manufacture of long axis is mostly Rough lathe - Accurate lathe - Rough grind - Accurate grind ,and the last process always depends on the wheels on the grinding machines .Because of the way it works ,The usage of ordinary grinding wheels is limited ,for example , the manufacture of parts with superior dimension and weight ,parts in various shapes ,or the rate between the length and the diameter of an axis is quite large ,such as the rods used in the piston thimble .In additional ,some pint-size enterprises which lack capital cannot afford the cost of the special grinding machines .To solve this problem , we brought in the technics of Abrasive Belt Grinding ,designed the relevant mechanics ,and merged together with the lathe CA6140 ,in hopes of getting a better quality of the surface on parts with a common machine . Firstly , it decrease the number of Ra ; Secondly , we improve the efficiency of manufacture . Because of saving the money and improve the quality of surface , the technique have its economy value ,and this attempt accumulate experiences on the reconstruction of traditional machines [Keywords]：Abrasive Belt Grinding ;The numerical control;Lathe 目 录 第1章 引言 …………………………………………………………………………1 1.1概述…………………………………………………………………………1 1.2目前的发展状………………………………………………………………1 1.3砂带磨削的特点……………………………………………………………2 1.4 砂带磨削装置的主要结构及磨削用量 ………………………………… 2 1.5砂带磨削的发展方向………………………………………………………3 第2章 砂带磨削装置的设计…………………………………………………… 3 2.1总体方案………………………………………………………………