数控专业英语第2版教学课件ppt作者王兆奇、刘向红Unit14ToolMonitoringandIn-ProcessGaging课件.pptVIP

Unit 14 Tool Monitoring and In-Process Gaging（机床监控及在线检测） Tool Monitoring机床监控 When machining is down on a turning center, tool wear and breakage require the continuous attention of the operator. 在车削中心上进行加工时，操作人员要时刻关注刀具的磨损和破碎情况。 A tool-monitoring system can be substituted for the skilled operator’s eyes and ears, signaling in a variety of ways when need to replace tools that are worn and broken. 机床监控系统可以代替熟练工人的眼睛和耳朵，在需要替换磨损或破碎刀具时，以各种不同方式发出信号。 此句中，signaling ...是现在分词短语做状语，in a variety of ways是介词短语作状语修饰signaling，而the need 才是signaling的宾语 ; to replace tools 是不定式作定语修饰need, 但that 又引导定语从句修饰tools. There are many types of tool-monitoring systems available, and the way they detect tool wear varies with the manufacturer. Given that a worn or dull tool requires more power to machine a workpiece than a sharp tool, the most common method of determining wear is from the power or force it takes to drive the cutting tool. 机床监控系统的种类很多，生产厂家不同，其检测刀具磨损的方式也有所不同。在加工过程中，用磨损或变钝的刀具比用锋利刀具所需能量要多一些，因此，判断刀具磨损最常用的方法是驱动刀具所需功率或力的大小。 The tool-monitoring system measures the load on the main spindle drive motor. This is down in two stages: 测量主轴驱动电机上的负载，即可得到驱动功率的大小。这个过程通常分两步进行： 1. When the machine is set up and ready to produce a workpiece, the normal machining cycle is run with new tools and all speeds and feeds at 100 percent of programmed rate. 当机床安装好准备加工工件时，使机床在装有新刀具的情况下以全速和100%的编程进给率运行一个加工周期。 2.When the workpiece is completed, a second machining cycle is run, this time without contacting the workpiece. 当工件加工完后，运行第二个加工周期，但刀具和工件互不接触。 From this two cycles the monitoring system can calculated the net machining forces and torque for every portion of the part program where monitoring is desired. 从这两个加工周期中，机床监控系统可以计算出程序中需要监控之处所需的净加工力与净加工转矩。 net machining forces指“净加工力”，net machining forces指“净加工转矩” Once the limits have been set, the monitoring system will signal the operator when machining forces and torque exceed acceptable limits and, in some cases, automatically r