03-2现代表面工程学——热喷涂篇-火焰喷涂题材.ppt

3.3 火焰喷涂 利用气体燃烧放出的热进行的热喷涂称为火焰喷涂。 丝材火焰喷涂 粉末火焰喷涂、粉末火焰喷焊 棒材火焰喷涂 超音速火焰喷涂（HVOF） 爆炸喷涂 3.3.1. 线材火焰喷涂 Combustion Wire Thermal Spray Schematic Diagram of The Combustion Wire Thermal Spray Process (also known previously as Flame Spray, Metallizing, and Metal Spraying Processes) Old Type Schoop Gun Recent Gun Spraying 13% Chromium Steel The Combustion Wire Thermal Spray Process formerly known as Metallizing, Flame Spraying and Metal Spraying Processes was first invented in 1910 by Schoop in Switzerland A Complete Combustion Wire Thermal Spray Process Installation This process has been extensively used in the past and today for machine element work and anti-corrosion coatings. * Ceramics and cermets can be used in rod or composite wire form. 喷涂材料: Zinc and aluminium for anti-corrosion cathodic coatings on steel Nickel/aluminium composite wire for bond coats and self-bonding coatings Molybdenum for bond coats Molybdenum for hard bearing applications, excellent resistance to adhesive wear, used on piston rings, syncromesh cones and journals. High Chromium steel for many applications requiring hard and wear resistant coating Bronzes, babbitt for bearing applications Stainless steels, nickel and monel for anti-corrosion and wear Aluminium, nickel/aluminium for heat and oxidation resistance 优点: Low capital investment Simple to operate, can be automated Wire form cheaper than powder Deposit efficiency very high Possibly still best for applying pure molybdenum coatings for wear resistance. Portable system and machinable, excellent machined finish Preheating facility built in, unlike arc spraying Possible to use system in areas without electricity supply 缺点: Limited to spraying materials supplied in wire or rod form Not capable of the low oxide, high density and high strength coatings of plasma and HVOF 3.3.2．粉末火焰喷涂 ( Combus