Influence of Bauschinger effect on the residual contact pressure of hydraulically expanded tube-to-tubesheet joints.pdfVIP

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Influence of Bauschinger effect on the residual contact pressure of hydraulically expanded tube-to-tubesheet joints.pdf

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Influence of Bauschinger effect on the residual contact pressure of hydraulically expanded tube-to-tubesheet joints.pdf

International Journal of Pressure Vessels and Piping 146 (2016) 1e10 Contents lists available at ScienceDirect International Journal of Pressure Vessels and Piping journal homepage: /locate/ijpvp In?uence of Bauschinger effect on the residual contact pressure of hydraulically expanded tube-to-tubesheet joints Abdel-Hakim Bouzid a, Abdel-Hamid I. Mourad b, *, Aly El Domiaty c a Ecole de Technologie Superieure, 1100 Notre-Dame Ouest, Montreal, Quebec, H3C 1K3, Canada b Mechanical Engineering Department, United Arab Emirates University, PO Box 15551, Al-Ain, United Arab Emirates c Mechanical Engineering Department, Suez Canal University, El Salam District, 41522, Ismailia, Egypt article info Article history: Received 3 July 2015 Received in revised form 21 June 2016 Accepted 3 July 2016 Available online 5 July 2016 Keywords: Residual contact pressure Tube-to-tubesheet joint Bauschinger effect FEA Analytical modeling abstract The level of the contact pressure and the stresses induced during the hydraulically expanded tubeetotubesheet process are the key factors for the integrity of a leak free expanded joint. The modeling of this type of joint requires an adequate representation of the material behavior in order to accurately evaluate important joint parameters such as the residual contact pressure and induced residual stresses. Maintaining a lower bound safe limit of the initial residual contact pressure over the lifetime of the expanded joint insures its durability. An analytical model that simulates the proper material-geometry behavior during the process of hydraulic expansion of a tube-to-tubesheet is developed. The proposed model is based on strain hardening material behavior of the tube and the tubesheet and takes into account reverse yielding (Bauschinger effect) during unloading. The interaction of the tube and the tubesheet components is considered at the different stages of the applied expansion pressure. The results show that the residual contact stress is o