ApplicationofTaguchiMethodandSimulationontheDesignof.pdfVIP

先進工程學刊第三卷 第四期 307 Journal of Advanced Engineering Vol. 3, No. 4, pp. 307-312 / October 2008 運用田口法與模流分析進行模具流道設計 以改善射出成形品之翹曲 Application of Taguchi Method and Simulation on the Design of Mould Runners to Reduce Warpage of Injection Molding Products * 林毅韋雒瑋群 蔡國銘謝忠祐 * Yi-Wei Lin, Wei-Qun Lo, Kuo-Ming Tsai , Chung-Yu Hsieh 摘要 本研究主要是使用田口實驗設計規劃與Moldex-3D 對於射出模具的新型特殊 混合結構流道設計進行模流分析，以探討其對成形品翹曲之影響。實驗塑料使用 光學級PMMA 材料，藉由田口法規劃L 實驗，使用 4個控制因子分別為擺設位 9 置、結構形狀、結構長度、澆口形式。由實驗結果可得其最佳參數組合為兩側擺 設、結構形狀為筒狀、結構長度為切齊、扇形漸縮澆口；在田口確認實驗中可得 實驗翹曲量與預測值的誤差為 2.03% 。同時，與原流道分析結果比較，鏡片翹曲 量可改善 22.5% 。由此可知，在流道中放入適當的特殊混合結構將可有效改善射 出件之翹曲量。 關鍵詞 ：翹曲，模流分析，模具設計 Abstract In this study, Taguchi empirical design and Moldex-3D are used to analyze a novel hybrid runner design for injection molds to investigate its effect on the warpage of the product. The polymer material used was optical grade PMMA. In the Taguchi L9 experimental design, the four controlling factors used are placement position, shape of structure, length of structure and gate style. The result of experiment revealed that the optimum combination of parameters was a placement at the sides, a cylindrical shape, an aligned length and a progressively reduced gate area. The error of warpage