大型转缸铸件的铸工艺研究设计书及优化可研性.docVIP

河北工业大学 毕 专 业： 材料成型与控制 专业方向： 液态成型与控制 题 目： 大型转缸铸钢件的铸造 工艺设计及优化 指导者： 李日 教授 评阅者： 2012年6月7日毕业论文中文摘要 题 目: 大型转缸铸钢件的铸造工艺设计与优化 摘要： 论文以20Mn转缸铸件为研究对象，综合运用CAD/CAE进行了20Mn转缸的铸造工艺设计，以及充型凝固过程的模拟，最后得到最优的铸造工艺方案。 在铸造工艺设计部分，首先利用UG6.0 对转缸零件进行三维造型，利用此造型出的零件进行浇注位置、分型面、砂芯设计等工作，接着根据模数理论，用UG6.0的切割功能和分析功能对铸件进行分体结构划分，然后用Excel计算分体结构的质量、体积、面积、模数等，最后按照计算结果用UG6.0设计了三维20Mn转缸铸件铸造工艺。上述工作充分体现了CAD在设计精度和设计效率上均具有传统工艺设计无法比拟的优越性。 在模拟优化部分（CAE），用SOLIDCast对铸造工艺进行评价和优化。根据铸件有无冒口共设计了两种方案，通过对这两种方案的模拟结果中流场、温度场以及缩孔缩松比率的比较得出，加冒口的方案缩孔缩松缺陷完全消除，定为最佳优化方案。 关键词： 20Mn转缸铸件 CAD、CAE设计 铸造工艺设计与优化 毕业论文外文摘要 Title: The casting process design and optimization of the large turn cylinder of cast steel Abstract: In the paper, the CAD/CAE method was used to design the foundry technology, and optimize the foundry technology, then an optimized casting process was proposed. In CAD section, the 3D model of the 20Mn Turn Cylinder casting was firstly created by UG software. it was used to determine the casting orientation, parting line, core designing, etc. Then based on modulus theory, then 20Mn Turn Cylinder casting was divided into several components by the cut-off function and analysis function in UG software. Afterwards，the mass, Volume, Cooling surface area, modulus，were calculated by Excel software. Finally, according to these parameters,the foundry technology of the 20Mn Turn Cylinder casting was designed by UG6.0. The above design procedure fully shows the advantages of CAD method in aspects of design efficiency and design precision comparing with the traditional method of foundry technology design. In CAE part, foundry technologies were evaluated and optimized by SOLIDCast software. Two foundry technology were designed, and one is with riser,another is riserless. Based on the comparison of the filling process