门机机电状态综合监测与分析的研究.pdf

基金项目：上海市教委支出预算项目(2008091) 徐丹，男，1984 年 1 月生，硕士研究生， E-mail: danielxu0115@ - 88 - 门机机电状态综合监测与分析的研究 徐 丹，胡 雄，续秀忠 （上海海事大学物流工程学院，上海 200135） 摘要：针对 500t 门座起重机（简称门机）的工作环境和工作特征，结合电气量信号 和机械量信号对其进行状态监测和分析。本次研究同时对电气信号和机械信号进行 监测，以 PLC 信号为分类标准，将机械量信号分成不同工况，再通过统计学方法进 行分析。以 MATLAB 为平台，综合利用了 OPC 通讯、统计质量控制等技术和方法 对数据进行采集、处理和分析。由实验结果可知，通过分析和研究不同工况下机电 信号之间的相关特性，可以准确的掌握门机的钢结构受力情况和动态特征。此外， 通过基于 PLC 电气信号的工况分类，可以有效减少由于使用单一的判断标准而产生 的误判断。最终达到提高诊断和评估的针对性、准确率的目的，同时也为今后门机 设计、建造的改进提供可靠的依据。 关键词：状态监测；门座起重机；OPC 通信；故障分析；统计质量控制；评估 中图分类号：TP206；TP274+.2 文献标识码：A Research of Synthetic Monitoring and Analysis of the Mechanical Electronic Condition of Portal Crane Xu Dan, Hu Xiong, Xu Xiuzhong (College of Logistics Engineering, Shanghai Maritime University, Shanghai 200135, China) Abstract: According to the different work environments and characteristics, the synthetic condition monitoring of portal cranes, which analyzes the multi-signal that combined with electronic and mechanical signals, is proposed in this paper. Mechanical signals were classified into different work conditions, based on the PLC signals, and analyzed with statistical methods. With the MATLAB as research platform, several techniques, such as OPC communication, statistical quality control, were used to collect process and analyze the data. Experimental results indicate that force situations of steel structure and cranes dynamic features could be grasped by the relationship between electronic signals and mechanical ones. With work conditions classified by the PLC electronic signals, misjudgments, which are mainly made according to the single standard, could be reduced effectively. Through the new condition monitoring, evaluation as well as diagnosis could be more focused and accurate, and reliable basis could be provided for the design and improve of the cranes in the future. Keywords: Condition Monitoring, Portal Crane, OPC Communication, Fault Analysis, Statistical Quality Control, Evaluat