微细电火花单道扫描加工积分蚀除机理研究.pdfVIP

《 电加工与模具》 年第 期 设计·研究 2015 6 微细电火花单道扫描加工积分蚀除机理研究 张勇斌，刘广民，吴祉群，雷艳华 （ 中国工程物理研究院机械制造工艺研究所，四川绵阳621900 ） 摘要：针对微细电火花单道扫描加工中电极端部及试件轮廓横截面出现的钝圆现象，给出了 其产生的主要影响因素，分析了放电脉冲对正负两极的积分蚀除机理，据此开发了微细电火花单 道扫描加工在正负两极的积分蚀除仿真软件，并进行了微细电火花单道扫描加工仿真研究。 基于 微细组合电加工样机，开展了典型截面形状工具电极的单道扫描加工实验，对工具电极与试件截 面轮廓的测量结果表明，放电脉冲在正负两极的积分蚀除作用与多项工艺参数密切相关。 关键词：微细电火花加工；单道；扫描加工；钝圆；积分机理 中图分类号： 文献标识码： 文章编号： （ ） TG661 A 1009-279X 2015 06-0001-05 Integration Mechanism on Single Channel Scanning Milling of Micro-electrical Discharge ， ， ， Zhang Yongbin Liu Guangmin Wu Zhiqun Lei Yanhua （ ， ， ） Institute of Machinery Manufacturing Technology in CAEP Mianyang 621900 China ： Abstract Special arc shape phenomena during single channel scanning milling of micro-electrical discharge is introduced. Some main factors are analyzed for the phenomena. Integration erosion mechanism of electrical pulse discharged on both positive and negative poles is presented. ， Accordingly simulation software on single channel scanning milling is developed. Some simulation experiments have been done to find important factors. Some discharge experiments of single channel scanning milling have been carried out relative to simulation experiments based on micro -electrical compound discharge machine tool. The profiles of tool electrode and workpiece are given. The results show that the integration erosion effect on both poles of discharge pulse is closely relative to some techniques parameters.