注塑成型法制备铁氧体磁芯-big.pdfVIP

2015.06 129·磁性元件与电源 注塑成型法制备铁氧体磁芯 朱晏军，聂 敏 深圳顺络电子股份有限公司 广东 518110 摘 要：目前磁芯的生产工艺技术主要是干压成型法。我们将注塑成型工艺平台引入研发磁芯，实现技术创新。将两种 工艺所生产的同类磁芯进行磁芯电性能、磁芯热震性能、磁芯密度、磁芯力学性能、磁芯机械冲击、磁芯高低 温冲击、磁芯高温负载性能对比。注塑磁芯的电性能较好，注塑磁芯热震性能很好，在450℃不开裂，而干压磁 芯430℃出现开裂；注塑磁芯密度均一，密度在5.310g/cm3和5.330g/cm3之间，而干压磁芯密度分散较大，密度 在5.1450g/cm3和5.258g/cm3之间；注塑磁芯的力学性能较好；注塑磁芯机械冲击其电感变化率较小，在-0.930% 和0.920%之间，而干压磁芯电感变化率较大，在-1.520%和2.230%之间；注塑磁芯高低温冲击其电感变化率较 小，在0%和2.340%之间，而干压磁芯电感变化率较大，在-3.660%和3.970%之间；注塑磁芯高温负载其电感变 化率较小，在0.450%和5.140%之间，而干压磁芯电感变化率较大，在-4.860%和4.830%之间；实验数据表明注 塑工艺制备磁芯的性能均要优于干压磁芯。 关键词：干压成型，注塑成型，铁氧体磁芯，性能 The method of injection molding for ferrite core production ZHU Yanjun, NIE Min Shenzhen Sunlord Electronics Co, Ltd, Shenzhen 518110, China Abstract: The technique of ferrite core production is mainly dry pressing method currently. We are making use of injection molding method to develop ferrite core, carrying out technique innovation. Comparing the properties of ferrite core produced by different methods, including core electrical properties, thermal shock resistance, core density, mechanical shock test, high and low temperature shock test, and high temperature load test. electrical properties of injection molding core are batter than dry pressing core; injection molding core thermal shock resistance performance is very good, no cracking under the temperature of 450℃, but dry pressing core cracking on 430℃; injection molding core density uniformity, density is between 5.310g/cm3 and 5.330g/cm3, but dry pressing density dispersion is large, density is between 5.1450g/cm3 and 5.258g/cm3; mechinical properties of injection molding core are batter than dry pressing core; injection molding core mechanical shocking inductance change rate is low, between -0.930% and 0.920%, while dry pressing core inductance change rate is large, between -1.520% and 2.230%; injection molding core of high and low temperature shocking inductance change rate is low, between 0% and 2.340%, while dry pressing core inducta