5PM34539(S21-258) finger contamination 8D report.pptVIP

Page * Review By/ Date: John Lin/2007.1.19 Report By/ Date: Mango Liu/2008.1.18 Finger contamination Customer /Kinsus Part Number Title Report No M-Mango5PM34539 AFOP/7S21-258 8D Report D1- Problem-Solving Team Team Leader : Eddie Lin/QA Director 03-4871919, Ext:6000 Team Member: ME : Lance Liu/manager PE: Jason Wang/Manager QE : John Lin/Manager Sales :Ryan Huang / Senior Engineer CS : Christy Huang/ Senior Engineer CQE: Mango Liu/ Senior Engineer ME : Tom Liu/Engineer D2- Problem Description Customer Name :STS Kinsus P/N # :7S21-258 / 7S21-251 Kinsus Lot # : 392,395,398,408 / 614 Kind of defect:Finger contamination (STS W/B process found) Defect rate : 1~3 strips/per lot Inspection plant :S21-258 lot.392 Picture of the problem : see next page of defect photo D3 - Containment Actions Date  Resp. Christy Huang Christy Huang Item 1.To check the inventory in KINSUS 2.To check the WIP in KINSUS D4 – Root Cause Analysis D4-1. EDX analysis -1 Result︰ Found Na,Cl abnormality element D4 – Root Cause Analysis D4-2. Defect mode comparsion Spit or sweat of contamination Result︰ The abnormality element (Na,Cl) are same as spit or sweat of element , infers the contaminations were sweat or spit from human. STS contaminaiton D4 – Root Cause Analysis D4-3. Inspection plant check: 5PM34539 (S21-258) lot.392,395,398 ?ECT 5PM34539 (S21-258) lot.408 ?KINSUS 5PM54983 (S21-251) lot.614 ?ECT D4-4. Process flow check Final inspection Water rinse OQC Packing ECT STS Drop shippment Result︰ If the spit or sweat of human contaminate the gold surface , such as the contamination can be removed by our water rinse (Base on Kinsus’s study previously) 2. So the problematic process may be Kinsus (OQC,Packing) ,ECT ,and STS. D4 – Root Cause Analysis D4-5. Summary 1. From EDX analysis ,found Na,Cl abnormality eleme