板带轧制力与力矩的计算.doc

5 轧制力能参数计算与强度效核?5.1 计算各道次轧制压力、力矩、功率?5.1.1 各道次的压力?单位压力：爱克隆德公式p=(1+m)(K+ηu )?? （Mpa）??????????(5-1)???式中 m----表示外摩擦对单位压力影响的系数；??????????????????f----轧件与轧辊间的摩擦系数；对于钢轧辊，f=1.05-0.0005t；R----轧辊工作半径（mm），四辊轧机取450mm；??----压下量， = - (mm)；, ----轧制前后的轧件高度（mm）；t----轧制温度（）；K----静压力下单位变形抗力；K=9.8（14-0.01t）（1.4+C%+Mn%） Mpa，C%取0.2%，Mn%取1.4%。η----被轧钢材的粘度系数η=9.8×0.01(14-0.01t)C????Mpa?s?C----关于轧制速度系数， V(m/s)6时，C取1 ；v=6～10m/s时，C=0.8v----线速度， =3.14×0.9×60/60=2.826m/s,所以C=1。u----变形速率为?? （s-1）?轧制时金属对轧辊产生的总压力为：P=plB???????????? (5-2)????????式中p----平均单位压力（Mpa）B----轧件宽度，----变形区长度，?例如，第一道次，f=1.05-0.0005t=1.05-0.0005×1150=0.475=??=0.095K=9.8（14-0.01t）（1.4+C%+Mn%）=9.8×（14-0.01×1150）（1.4+0.2+1.4）=73.5η=9.8×0.01(14-0.01t)C=0.098×（14-0.01×1150）=0.245=3.14×900×29.28/60=1379.088mm/s= =1.0028= =67.08则平均单位压力p=(1+m)(K+ηu )=(1+0.095)(73.5+0.245×1.0028)=80.75Mpa轧制时金属对轧辊产生的总压力：P=plB=80.75×67.08×23202kg=12.57MN其他道次的计算结果列于表5-1。表5-1 各道次轧制压力机架????道次????m????单位变形抗力K????粘度系数η????变形区长度l(mm)????变形速度u（s-1）????单位压p(Mpa)????总压力P(MN)四辊粗轧????1????0.095????73.5????0.245????67.082????1.0028????80.76????12.57四辊粗轧????2????0.107????73.571????0.2452????73.485????1.1846????81.75????13.94四辊粗轧????3????0.126????73.868????0.2462????84.853????1.5192????83.6????16.46四辊粗轧????4????0.141????74.2????0.2473????87.464????1.7878????85.2????17.29四辊粗轧????5????0.158????74.576????0.2486????87.464????2.0815????86.97????17.65四辊粗轧????6????0.176????75.008????0.25????84.853????2.3822????88.87????17.5四辊粗轧????7????0.196????75.511????0.2517????82.158????2.7548????91.14????17.37四辊粗轧????8????0.201????76.102????0.2537????70.356????2.7773????92.23????15.05四辊粗轧????9????0.199????76.778????0.2559????60????2.7175????92.86????12.8四辊粗轧????10????0.219????77.998????0.26????60????3.0951????96.03????13.24四辊粗轧????11????0.243????78.848????0.2628????60????3.5746????99.14????13.66四辊粗轧????12????0.257????79.818????0.2661????56.125????3.8737????101.6????13.1四辊精轧????1????0.379????136????0.4533????60????6.177????19