Dorian Shainin多利安谢宁DOE方法.pdf

25 Run yA B C D E F G 1 1 1 1 1 1 1 1 y1 2 1 1 1 2 2 2 2 y2 3 1 2 2 1 1 2 2 y3 4 1 2 2 2 2 1 1 y4 5 2 1 2 1 2 1 2 y5 6 2 1 2 2 1 2 1 y6 7 2 2 1 1 2 2 1 y7 8 2 2 1 2 1 1 2 y8 Design of Experiments A1 =A2 ? Confidence Intervals & Hypothesis testing y=f(x)y x Regression Analysis FMEA Process Map 440 500 560 620 680 740 95% Confidence Interval for Mu 568 578 588 598 608 95% Confidence Interval for Median Variable: SAT A-Squared: P-Value: Mean StDev Variance Skewness Kurtosis N Minimum 1st Quartile Median 3rd Quartile Maximum 577.323 57.159 570.711 0.329 0.512 590.240 65.101 4238.08 2.63E-02 -4.0E-01 100 426.000 542.250 598.000 640.000 740.000 603.157 75.626 605.000 Anderson-Darling Normality Test 95% Confidence Interval for Mu 95% Confidence Interval for Sigma 95% Confidence Interval for Median Descriptive Statistics Minitab Software Robust Design Tolerance Design Check Sheet Step 1 Step 2 Step 3 Mistake Proofing Room Dark OR No Power OR Bulb blown Switch failed Fault Tree Analysis,FTA Response Surface Studies Improve Phase – Useful Tools Define Improve ControlMeasure Analyse 26 Improve Phase Flowchart – Variation Reduction Categorise Critical x’s (Control & Noise Factors) Develop Noise Factor Strategy Select Control Factors & Levels Design Experiment Conduct Experiment Analyse Results Confirmation Run Set tolerances for x’s Verify Improvement (Tolerance Design) Confirmation OK? Project Objective Achieved? Go to Control Phase Determine Stability & Capability of Critical x’s Yes No No Yes Review Project ? qsconsult www.qsconsult.be 1 Willy Vandenbrande Shainin: A concept for problem solving(Design of Exp=DOE) Lecture at the Shainin conference Amelior 11 December 2009 2? qsconsult Dorian Shainin (1914 – 2000) ? Aeronautical engineer (MIT – 1936) ? Design Engineer for United Aircraft Corporations ? Mentored by his friend Joseph M. Juran ? Reliability consultant for Grumman Aerospace (Lunar Excursion Module) ? Reliability consultant for Pratt&Whitney (RL-10 rocket e