模具浇口英文.docVIP

Chapter 7 MOLD DESIGN continued  0.5-in/ft Taper  0.5-in or 0.75-in Spherical Radius  Sprue Bushing Locating Ring  Figure 7-18  parting line. Though they can be cut directly into the mold, sprue bushings are usually purchased as off-the-shelf items and inserted into the mold (see figure 7-18). The head end of the sprue bushing comes premachined with a spherical recess — typically 0.5- or  0.02 – 0.08-in Nozzle Tip 0.75-inch radius — to receive and seal Radius  Sprue Bushing off against the rounded tip of the press injection nozzle. The sprue bushing flow-channel diameter typically tapers larger toward the parting line at a rate of 0.5 inch per foot. This eases removal of the molded sprue. The sprue orifice size, the diameter at the small end, comes standard in odd 1/32s from 5/32 to 11/32 inch. Sprue design can affect molding effi- ciency and ease of processing. In many Sprue bushings convey the melt from the press nozzle tip to the mold parting line. molds, the greatest restriction to materi- al flow occurs at the press nozzle tip and sprue orifice. These areas see the ties into a cylindrical well. Venting air SPRUES, RUNNERS, AND GATES highest volumetric flow rate of the escapes the well around a shortened entire system. An excessively small ejector pin fitted with a 0.002-inch Standard horizontal clamp presses sprue orifice can generate large amounts clearance. Cool material at the leading deliver molten resin to the mold of material shear and lead to material edge of the advancing flow fronts through a hole in the center of the degradation, cosmetic problems, and merges and enters the overflow well stationary press platen. A material- elevated filling pressure. The problem leaving hotter material to mix and fuse delivery system — usually consisting can be worse in the press nozzle tip at the weld line. The overflow well is of a sprue, runners, and gates — then because the tip orifice must be slightly ejected with the part a