活性co2气体保护焊试验研究材料学本科学生_毕业设计.docVIP

本科学生毕业论文 活性CO2气体保护焊试验研究 系部名称： 材料学院 专业班级： 焊接B05-62班 学生姓名： xx 指导教师： xx 职 称： 工程师 xx工业大学 二○○九年六月 The Graduation Thesis for Bachelors Degree Experimental Study on the Activated CO2-Gas Shielding Arc Welding  摘 要 CO2气体保护焊作为一种高效、节能、低成本的焊接方法，现已被广泛应用到各个焊接领域，其中应用最为广泛的是细实心焊丝小规范下焊接。在小规范下CO2气体保护焊的熔滴过渡主要是短路过渡，但由于CO2气体本身的性质使得在焊接过程中引起了大量飞溅，同时造成焊后余高过大、焊缝较窄。针对CO2气体保护焊的上述不足，开发低飞溅、焊缝成型好的CO2气体保护焊新工艺是该领域的热点课题之一。 本论文主要通过添加活性剂，用H08Mn2SiA焊丝焊接Q235钢板的焊接试验，进行了焊接工艺性能、金相组织观察分析以及焊接接头力学性能测试与分析，活化CO2气体保护焊能减小焊接飞溅、提高焊缝成型效率。工艺试验结果表明：添加活性剂的CO2气体保护焊的焊接飞溅明显减小，并分析了CO2焊焊接缺陷和焊接飞溅的形成原因和控制措施；硬度试验表明：焊接时在接头区域形成了铁素体、珠光体和贝氏体的混合组织，造成硬度的提高；拉伸试验表明：σs和σb均高于焊接母材，低合金钢的拉伸断口出现明显的缩颈和韧窝；弯曲试验表明：焊接接头试样均在熔合区处折断，断面为母材热影响区靠近熔合区部位；冲击试验表明：焊缝金属具有较好的塑性和韧性。 关键词：活性剂；CO2气体保护焊；焊接缺陷；焊接飞溅；力学性能 ABSTRACT As a high efficiency, saving energy and low consumption method, CO2-gas shielding arc welding has been used in the welding field broadly, especially in the welding of thin welding wire under a small regulation. In the case of small regulation, the main material transfer is a short circuit transfer with many spatters, overlarge reinforcement and narrow welding seam because of the character of CO2 gas. Focusing on the mentioned drawbacks, the exploitation of low spatters, good welding seam confectioning process is one of a hot subjects. This paper is based on a test and an analysis of welding process, a microstructure observation and an analysis of welding joints mechanical through a welding experiment with H08Mn2SiA to add active agent welding wire Q235 steel, the activated CO2-gas shielding arc welding can reduce welding spatter and improve the efficiency of welding shape. The results showed that: the strict matching of the parameters of process has an important impact on the process and quality of welding. Besides, it analyses the reasons and controlling measures of welding spatter why the de