第七章 磨削与光整加工英.ppt

Today’s Vocabulary 砂轮 grinding wheel 砂带 abrasive belt 油石 abrasive brick/ stick 磨粒 abrasive particle /grain/ grit 结合剂 bonding material 粒度 grit size 砂轮硬度 wheel grade 砂轮结构 Wheel structure 无心磨 centerless grinding 研具 lap 研磨剂 lapping compound Chapter 7 Grinding and Other Abrasive Processes Grinding operations Grinding operations 7. Grinding and Other Abrasive Processes Grinding , is the process of removing metal in the form of tiny chips by the action of irregularly shaped abrasive particles. These particles may be in bonded wheels, coated belts, or simply loose. Grinding tools：grinding wheel , abrasive belt, and abrasive brick.（砂轮、砂带和油石） 7.1 The Grinding Wheel Grinding wheel Abrasive Bond Abrasives Grit size Bonding material Wheel grade Wheel structure Shape of the wheel Abrasive grain Bond Pores (air gaps) 7.1 The Grinding Wheel 7.1.1 Abrasive materials （磨料种类） Abrasive material 7.1 The Grinding Wheel 7.1.1 Abrasive material （磨料种类） Question： What are the commonly used abrasive materials？ Hardness of commonly used abrasives Abrasives Hardness（HV） Aluminum oxide Al2O3 1800~2450 Silicon carbide SiC 3100~3400 Cubic boron nitride CBN 7300~9000 Diamond 10000 Abrasive material Abrasives Friability 易碎性 Aluminum oxide Al2O3 Dark Al2O3 ＞ 95% Low High White Al2O3 ＞ 99% Silicon carbide SiC Black SiC ＞95% Green SiC ＞99% Conventional abrasives Superabrasives Superabrasives Friability 易碎性 Cubic boron nitride CBN Black Low High Diamond White 7.1 The Grinding Wheel 7.1.1 Abrasive material 7.1.2 Grain Size (Grit number粒度号) 1. Grit：(Grit number粒度号) 2. Micropowder ： The size of micropowder is expressed directly in its actual size(μm). Small girt sizes produce better finish, while larger grain sizes permit larger material removal rate. Comparison of three diffe