Effects of process parameters on the bead geometry of laser beam butt welded stainless steel sheets.pdfVIP
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Effects of process parameters on the bead geometry of laser beam butt welded stainless steel sheets
Int J Adv Manuf Technol
DOI 10.1007/s00170-006-0432-7
ORIGINAL ARTICLE
K. Manonmani . N. Murugan . G. Buvanasekaran
Effects of process parameters on the bead geometry of laser
beam butt welded stainless steel sheets
Received: 26 April 2005 / Accepted: 3 December 2005 / Published online: 19 April 2006
# Springer-Verlag London Limited 2006
Abstract Laser beam welding (LBW) is a field of growing
importance in industry with respect to traditional welding
methodologies due to lower dimension and shape distor-
tion of components and greater processing velocity.
Because of its high weld strength to weld size ratio,
reliability and minimal heat affected zone, laser welding
has become important for varied industrial applications.
With increased use of laser welding in continuous mode,
there will be increased dependence on the use of equations
to predict the dimensions of the weld bead. In this paper,
the development of mathematical equations using a three
factor 5- level factorial technique to predict the geometry of
weld bead in butt joint of austenitic stainless steel 304 sheet
of 2.5 mm thickness are presented. The models developed
have been checked for their significance by using F-test
and t-test. The direct and interaction effect of the process
variables on bead geometry are presented in graphical form
for quick analysis.
Keywords Laser beam welding . Central composite
design . Regression Analysis . SS 304
1 Introduction
Laser beam welding (LBW) is a fusion joining process that
uses the energy from a laser beam to melt and subsequently
crystallize a metal, resulting in a bond between parts.
Lasers generate light energy that can be absorbed into
materials and converted to heat energy. Because of high
power density of the laser beam, laser welding is char-
acterized by very narrow fusion zone, narrow weld width
and high penetration [1]. The energy input in laser welding
is controlled by the combination of focused spot size,
focused position, shielding gas, laser beam pow
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