毕业设计（论文）-新型钢管铣头倒棱机的研制.docVIP

摘要 随着我国钢铁经济的快速发展，市场对钢管的需求量不断加大，对钢管精度的要求也不断提高。钢管端面倒棱是钢管焊接成型的重要工序，而倒棱机是钢管倒棱加工中最基本的设备。但随着钢管管径、钢管壁厚的不断增大，国内传统的平头倒棱机技术已经无法满足市场需求，日益增长的钢管需求与落后的倒棱机加工技术的矛盾日益显著，因此本课题所研究的新型铣头倒棱机对解决这个矛盾具有重大意义。 本文主要对新型铣头钢管倒棱机进行了以下几个方面的介绍：1.基于传统平头倒棱机的加工工艺及机械结构，结合大口径、大壁厚的加工要求，将原来单一的车削运动改进为铣刀自转、铣刀公转两个独立的自转系统运动模式。増添仿型装置同时，与传统平头倒棱机相比，变车削加工为铣削加工后，减小了车削过程中切削力及切削功率，同时扩大了加工范围，增强了加工过程中稳定性，提高了加工精度。2.根据最大钢管口径及壁厚，对新型铣头倒棱机的传动结构进行了详细的设计说明，同时对加工范围、刀具的选择、电动机的选择都进行了详细的计算说明。3.运用Solidworks三维软件对新型铣头倒棱机进行三维实体建模，运用Ansys对关键传动轴进应力分析、模态分析。4.简单介绍了新型铣头倒棱机的闭环控制原理，并介绍了加工过程干扰源的来源及消除措施。5.总结本文所研究新型铣头倒棱机的特点，证明了其对钢管倒棱加工技术的进步起到积极作用，同时指出新型倒棱机结构的不足之处，为以后发展提供了方向。 关键词： 自转、公转系统 新型钢管铣头倒棱机 铣削加工 仿型加工 闭环控制  Abstract With the rapid development of China’s steel market, the demand for steel pipes and the requirement for steel precision are also rising. Pipe end chamfering is the primary process of welded pipe forming, and the chamfering machine is the most basic equipment in the machining line. However, with the continuous increase of diameter and wall thickness of steel pipes, the traditional flat head chamfering machine has been unable to meet the market demand, and the contradiction between the growing demand for steel pipes and the outdated processing technology of chamfering machine is becoming more and more significant. Therefore, the new type of milling head chamfering machine researched in the paper will be of great significance to solve the contradiction. The introduction of the milling head chamfering machine for steel pipes in this paper can be mainly summarized as the following: first, based on the processing technology and the mechanical structure of traditional flat head chamfering machine and combined with the processing requirements of large caliber and wall thickness, the original single turning motion has been improved to two independent rotation systems of milling cutter rotation and revolution motion models. In addition to copying?devices, the turning processing has been improved to milling processing. Compared with th