U型钣金成型机设计教材.docx

 PAGE \* MERGEFORMAT IV U型钣金冷弯成型机 摘 要 本设计的U型钣金成型机是用冷弯技术达成折弯的目的，说到底就是对冷弯过程的研究分析。冷弯成型是一种高效、清洁、低成本、稳定、节能、节材的加工工艺，对于这一钟加工工艺的叫法有许多种，冷弯成型、冷弯型钢、滚轧成型、滚压成型、冷轧成型等。通过对加工产品的材料、厚度、折弯半径等多个方面的分析，制定合理的折弯道次以及折弯角度，快而精的加工出合格的U型钣金。计算好钣金的总宽度，制定合理的轧辊宽度，通过公式计算，得出合理的折弯道次数和每个道次所折弯的角度度数。根据折弯角度计算每个道次所需要的折弯工作功率，进而选择工作电机，再设计链轮减速以及选择链条型号。根据技术要求分析冲压的步骤和位置，计算冲裁压力，选择液压缸型号。链轮传动机构负责减速和力的传递，包括选型的电动机；板料成型机构负责钣金的移动和折弯，包括送料辊和工作辊，以及定位轧辊的轴承座、轴承等；液压冲裁机构负责对钣金的冲裁和剪断，主要为选型的液压缸和刀具。该设计过程需要综合运用所学到的知识和技能，在设计中能够提高实际问题的分析能力和解决能力，能够拓展知识领域，增加了学习新知识的能力。 关键词：冷弯成型，轧辊，链传动 ABSTRACT The design of the U type of sheet metal forming machine is to achieve the purpose of bending bending technology, in the final analysis is the research and analysis of the cold bending process. Cold roll forming is a kind of high efficient, clean, the processing technology of low cost, stability, energy saving, material saving, for the names of the clock processing technology has many kinds, cold roll forming, cold-formed steel, rolling rolling forming, roll forming, cold roll forming. Through the analysis of the materials, thickness, bending radius and other aspects of the processing products, make a reasonable bend time and bending angle, fast and precise processing of qualified U type sheet metal. Calculate the total width of the sheet metal, to develop a reasonable roll width, through the calculation of the formula, and draw a reasonable number of bends and the angle of each road bending angle. According to the bending angle to calculate the required bending work power, and then select the working motor, and then design the chain wheel deceleration as well as the choice of chain model. According to the technical requirements of the stamping process and the location of the calculation of punching pressure, select the hydraulic cylinder model. Chain wheel transmission mechanism is responsible for slowing down and force transfer, including the selection of the motor; sheet metal forming mechanism responsible for mobile and bending of sheet