高炉污泥脱锌回收的实验及数值分析.pdfVIP

企业节能减排与资源综合利用 高炉污泥脱锌回收的实验及数值分析 1 1 1 1 2 1 耿丽萍 杨 茉 朱佳奇 章立新 林高平 林宗虎 （1.上海理工大学动力学院 上海 200093 2.宝山钢铁股份有限公司能源部 上海 200941 ） 摘 要： 本文从实验和模拟两方面对高炉污泥脱锌回收进行了分析。实验时使用了底流口直径不同的两种水力旋流器，二 者均能通过对粗细颗粒的分级而降低底流口回收的高炉污泥的含锌率，实验结果显示，旋流器底流口直径减小时，分级效 率曲线变陡，分级效果稍有提高；当进料含锌率较高，一次颗粒分级不能满足要求时，可采用二次分级进一步降低含锌率 使之符合回收要求。数值模拟采用自由表面多相流动模型及雷诺应力湍流模型建立了水力旋流器内气液固多相湍流流动的 数学描述，对高炉污泥旋流分级进行了数值计算，获得了跟实验结果吻合较好的颗粒分级效率曲线以及旋流器内颗粒运动 轨迹。 关键词：高炉污泥；水力旋流器；多相流 The Experiment and Numerical Analysis on Blast Furnace Sullage after Zinc Removal GENG Li-ping1 YANG Mo1 ZHU Jia-qi1 ZHANG Li-xin1 LIN Gao-ping2 LIN Zong-hu1 （1. Power Engineering College of USST; Shanghai 200093 2. Energy Department of Baoshan Iron Steel Co. Ltd., Shanghai 200941) Abstract: The zinc removal technology by hydrocyclones in order to recover blast furnace sullage is discussed by both experimental and numerical method. Two hydrocyclones with different underflow diameter are tested. Both have recovered the sullage with decreased zinc percent. When underflow diameter is smaller, the curve of recovery to the underflow is sharper and the separating to the different particles is a little better. When the zinc percent of inlet is higher, the recovery after one hydrocyclone could not be reused. The second separation by hydrocyclone should be operated to decrease the zinc percent until the sullage could be reused. At the same time, a multiphase flow model for solid-liquid separation is established to simulate numerically the separation of blast furnace sullage in a hydrocyclone using VOF model and Reynolds stress model. The multiphase flow field and separation efficiency curves are given for the blast furnace sullage.