经典的流道与浇口设计系统教材(压铸).ppt

流道與澆口設計系統Designing Runner and Gating Systems;產品背景Product background ;模具設計的特性Die Design Features;模具設計電腦輔助工具Computer-Aided die design tools;模具設計之整合Integrated Die Design ;充填模式法 (Fill Pattern based approach);“充填模式” 是什么?What is fill pattern?;怎樣才是好的充填模式 ?What is a good fill pattern?;;?;;;怎樣才是好的充填模式 ? What is a good fill pattern?;;哪一種流道形狀好 ? Which runner geometry?;常見的錯誤觀念：浇口速度是一致的Common mistaken idea: Gate velocity is uniform;扇形流道:浇口速度不一致Fan gate speed: Not uniform;不一致的澆口速度的結果Consequences of non uniform gate speed;扇形流是不被推薦的話!Fan gating system is not recommendable !!!!;錐形流道:澆口速度一致Tapered Runner: Gate speed is uniform;常見的錯誤: 金屬流動的方向是因為撞擊到模壁Common mistaken idea:The change in flow direction is caused by metal impinging the core ;例如:金屬流動的方向没改变Example: metal jets out of gate do not change direction when they impinge the cavity walls;以模具設計者的角度而言錐形流道的重要性是: 1.) 流角The significance of tapered runner from die designer’s point of view are:1. Flow Angle;2.) 流角將構成充填區:2. Flow angle leads to Zone of fill:;雙錐形流道流道會有三個區The twin tapered runner results in three zone of fills;流道澆口的形狀大小影響充填區域的分佈Runner gate geometry affects zone of fills;充填區域 = 充填模式Zone of fills = Cavity Fill Pattern;模穴之充填模式可以定性的Cavity fill pattern is qualitative ;充填區域是可以定量的Zone of fill is Quantitative;样板;;;Castflow 流道分析;;Bearing2.dmt;;steer.dmt;Handle.dmt;有问题做搞产品？…. 用 CASTFLOW 流道与浇口的设计就没有问题;phone.dmt;DOOR-knob.DMT;door-handle.dmt;tap-handle.dmt;;;;以前的流道 比 CASTFLOW 流道;很厚的产品;很小的产品;設計冷卻與加熱系統Designing cooling and heating system;練習, 請依下面指示做?Exercise, Please do the following;問題在哪? The problem;分什麼要分析?模溫的影響Why analyse?Die temperature affects;實驗:利用CASTHERM研究對下面兩項的影響:An experiment: use CASTHERM to study the effect of;水流率冷卻距離的效益Effect of water flow rate cooling distance;模具冷卻加熱設計的方法Die Cooling/Heating Design Procedures;CASTHERM方法CASTHERM Procedure;2D分析 -CASTHERM2D analysis - CASTHERM;為何不是3D?Why not 3D?;樣品1: 2D已足夠 Sample 1: 2D sections are sufficient;樣品1: 2D已足夠 Sample 2: 2D sections are sufficient;