MakingaShaftlessCeramicPeppermill.docVIP

October, 2009 Making a Shaftless Ceramic Peppermill The ceramic shaftless peppermill mechanism gives a woodturner much more latitude in the design of the peppermill. It is not restricted in length by a shaft, and a screw top cap required provides many design opportunities. Additionally, the ceramic mechanism is far superior to steel mechanisms in the way it cuts the peppercorns, for the purists out there. However, the turning requires some very precise and critical measurements to place the mechanism properly in place, and alignment of the parts can be difficult. I found the instructions that accompany the mill to be woefully inadequate, and even though I followed them precisely I often ended up with a weak mill that would fall apart, with misaligned grain and sloppy fits. This is especially true if using a soft wood, like Russian Olive or Manitoba Maple. I found that it is impossible to make a good, solid, mill without using epoxy glue, and some extra parts. This class will show you how to craft a peppermill and turn the extra parts required to make it sound and get it aligned properly. By following the steps in order, the glue can be setting on one step while working on another. Note: Although the instructions make use of Forstner bits for drilling, you can do all of the mortises and critical cuts with turning tools. The bits just make it easier and more accurate. Step One – Prepare the blank. Between centers (you will need the center dimple later), turn a cylinder to a length an inch or so longer than the mill you are designing and at least 2?” in diameter. Turn a good, square tenon on each end and mark the divisions with a thin parting tool. Partially part the pieces leaving a diameter of an inch or so. Also turn an accurate tenon either side of each division so you can mount the pieces accurately after they are divided. Clearly mark the sections, including the top and bottom of each section to avoid mistakes in assembly after the sections are