超声振动切削刀具设计.pdfVIP

机械设计与制造 第2期 242 Machinery Design Manufacture 2012年 2月 文章编号：1001—3997(2012)02—0242—02 超声振动切削刀具设计 董桂英 张元 良z (’辽宁工业大学 机械工程与自动化学院，锦州 121001) (大连理工大学 精密与特种加工教育部重点实验室，大连 116024) DesignoftheultrasonicvibrationcuttingtooI DONG Gui-ying，ZHANG Yuan-liang (。MechanicalEngineeringandAutomationCollege，LiaoningUniversityofTechnology，Jinzhou121001，China) (2KeyLabforPrecisionandNon--TraditionalMachiningTechnoloygofMinistryof Education，DalianUniversityofTechnology，Dalian116024，China) 摘【 要】介绍频率40kHz，振幅在(1035)Ixm范围可调的振动刀具的设计过程，该刀具选用通用 信号发生器作为超声波信号源，对其(0—5)v正弦电压信号进行放大，输出幅值(O～350)V用于激励压电 换能器，将超声电振荡转换成机械振动，对振动信号再经变幅杆机械放大，使刀具振动幅值达到(1O～ 25)m以上进行切削。利用该刀具切削工件的精度和表面粗糙度达到精密切削的效果，并且已进行了 天然金刚石精细切削不锈钢零件的实验，切削后的刀具磨损量明显降低。 关键词：超声振动切削刀具；压电换能器；变幅杆；刀具磨损 [Abstract】Thedesignprocedureofavibrationcuttingtool，whosefrequencyisat40kHzandtheaDb— plitudeofvibrationcartbeadjustedbetween (10-35)txm，isintroduced．Thegeneralsignalgeneratorhas beenadoptedastheultrasonicsignalsourceofthecuttingtoo1．Thesinusoidalsingalwithinthernageof (O～ 5)Vwasamplfiiedtoproducethesignalwithinthernageof (o-35o)vwhichWasthenusedink ecto— tionofthepiezoelectricultrasonictransducers．eultrasonicvibrationWastrar~ferredintomechanicalvi— bration．Inthenextstep，thevibrationsingalWasamplfiiedmechanicallythroughthehorntogenerateavi— brationrnage of (10-25)m r ecuttingtoo1．Bytheuseofthistool，eprecisionandsuofaceroughness ofthecuttingscartreachthedegreeofhighprecisionmachining． toolhasbeenappliedintheexperi— mentofthecuttingofstainlesssteelpartswithnaturaldiamond．Theexperimentrevealsthatthewerainess hasbeenremrakablyreduced．