基于韧性断裂准则的修正MK模型及其在充液热成形中的.pdfVIP

Trans. Nonferrous Met. Soc. China 25(2015) 3389−3398 Modified MK model combined with ductile fracture criterion and its application in warm hydroforming Xi-ying YANG, Li-hui LANG, Kang-ning LIU, Chan GUO School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China Received 17 November 2014; accepted 30 January 2015 Abstract: A modified MK model combined with ductile fracture criterion (DFC-MK model) is proposed to compute the forming limit diagrams (FLDs) of 5A06-O aluminum alloy sheet at different temperatures. The material constant (C) of ductile fracture criterion and initial thickness imperfection parameter (f 0) at various temperatures are determined by using a new computing method based on wide sheet bending test. The FLDs at 20 and 200 °C are calculated through the DFC-MK model. The DFC-MK model, which includes the influence of through-thickness normal stress, is written into the subroutine VUMAT embedded in Abaqus/ Explicit. The cylindrical cup hydroforming tests are carried out to verify the model. The results show that compared with experimental observations, the predicted FLDs based on DFC-MK model are more accurate than the conventional MK model; the errors between the simulations and experiments in warm hydroforming are 8.23% at 20 °C and 9.24% at 200 °C, which verify the effectiveness of the proposed model. Key words: MK model; ductile fracture criteria; warm hydroforming; through-thickness normal stress determined [5]. 1 Introduction Recently, researchers have int