97m高大型甲醇洗涤塔现场制造技术.pdfVIP

学兔兔 第 44卷 第 6期 石 油 化 工 设 备 Vo1．44 NO．6 2015年 11月 PETR()_CHEMICAL EQUIPMENT NOV．2015 文章编号：1000—7466(2O15)06—0066—05 97 Ill高大型甲醇洗涤塔现场制造技术 叶 海，夏涵月 (兰州兰石能源装备工程研究院有限公司，甘肃 兰州 730050) 摘要：国内最大煤制天然气单体工程净化装置q-的2台甲醇洗涤塔高97 m，是目前亚洲最高的低 温净化塔。受长度、直径、质量等因素的影响，通过分段制造、现场组焊完成了设备的制造。介绍了 大型甲醇洗涤塔制造过程中遇到的难点及解决方法，如分段筒体的组对，焊接预热、后热温度的控 制，热处理的防变形控制等。实际证明所采取的工艺方法对设备质量控制是有效的，对于同类设备 的现场组焊具有一定的借鉴意义。 关键词：甲醇洗涤塔；组对；焊接；热处理；控制措施；现场制造 中图分类号：TQo53．5；TE962 文献标志码：B doi：lO．3969／j．issn．1000—7466．2015．06．015 Technique of Field Manufacture about 97 m High Large Methanol Washing Column YE Hai，XIA Han—yue (Lanzhou LS Energy Equipment Engineering Research Institute Co．Ltd．， Lanzhou 730050，China) Abstract：The height of the tWO methanol washing columns were 9 7 m ，which were the largest single proj ect of coal to SNG purification plant in China and the highest cryogenic purification tower in Asia up to now．Affected by length，diameter，quality and other factors，the towers were manufactured by segmented manufacturing and field assembly—welding．The existed difficulties and solving methods were introduced in the manufacture process of the large methanol washing column，such as the assemblying of the subsection shell，the controlling of preheat and postheat treatment。the deformation control of heat treatment．The results showed that the measure of the (LI Wei，ZHOU Xin—rong，ZONG Ming—wei，et a1． Beida Rive