钻杆参数计算.pdf

Manufacturing Technology, Inc. Inertia Welding Parameters Specific to 320BX Drill Pipe Welders 320 BX 钻杆焊接参数 Manufacturing Technology, Inc. Inertia Welding Parameters Specific to 320BX Drill Pipe Welders 320 BX钻杆焊接参数 比能量 ES = 80,000 to 100,000 ft-lb/in2 Start with velocity of 1200 for calculations. 比载荷 LS = 18,000 to 20,000 lb/in2 Welds have been made from 600 to 2000 ft/min 焊接线速度 VS = 900 to 1450 ft/min 焊接速度要在600 到2000 英尺/分钟，可由1200开始 计算 能量计算公式 这里: E = Energy in ft – lb 能量，单位ft – lb E = WK2 * (RPM)2 WK² = Total Flywheel Mass (lb-ft²) 5873 飞轮总质(惯)量 WK2 = E * 5873 RPM = Spindle RPM 主轴转速 (RPM)2 5873 = Constant 常数 RPM = E * 5873 ½ ( WK2 ) ET = Total Energy (ft-lb) 总能量 ES = Specific Energy (ft – lb/in²) / per inch square 比能量 ET = ES * AREA LT = Total Load (lb) 总载荷 L = L * AREA LS = Specific Load (lb/in²) 比载荷/ / per inch square T S AREA = Weld Interface Area 焊接面积 Manufacturing Technology, Inc. Inertia Welding Parameters Specific to 320BX Drill Pipe Welders 液压缸面积 Hydraulic Cylinder Area = 109.56 in2 1000 psi 焊接压力（weld pressure ）= 109,560 lb (磅) forge force顶锻力 3200 psi 焊接压力（weld pressure ）= 350,000 lb (磅) forge force顶锻力(系统的最大能力) RPM = 12 * V S 这里: RPM = Spindle RPM 主轴转速 π* O.D. VS = Surface Velocity (ft/min) 表面速度（英