高压聚乙烯反应器失效机理分析及对策.pdf

学兔兔 第38卷 第6期 石 油 化 1一 殴 备 V01．38 NO．6 2009年 1]月 PETRO CHEMICAI EQUIPMENI、 NOV． 2009 ，’ + ： 经验交流 + + ．．+ + ．．+ ．．+ ．．+ ． 文章编号：1000 7466(2009)06 0089 03 -_． -__， Cj 同 压聚乙烯反应器失效机理分析及对策 刘 伟 ，何建暖。 (1．茂名学院，广东 茂名 525000；2．中国石化股份有限公司 茂名分公一J，广东 戌名 525000) 摘要：高压聚乙烯反应器是聚乙烯生产的关键设备之一，但其夹套系统的穿孔泄漏严重影响了生 产的连续性。根据失效的具体位置和形貌对夹套系统进行了分析，结果表明，夹套系统的结构缺陷 所产生的流动死区是导致反应器失效的主要原因。同时夹套跨管管径过小导致流速增大，使夹套 和跨管的入口区域所受剪切应力极大增加，也是造成反应器失效的一个原因。提出了针对上述问 题的可行性处理措施。 关键词：反应器；聚乙烯；失效；分析；对策 中图分类号：TQ 052．4 文献标志码：B Analysis of Failure Mechanism and Measure of High—pressure Polythene Reactor LIU Wei ．HE Jian—nuan (1．Maoming University，Maoming 5 2 5000，China； 2．SINOPEC Maoming Branch Company，Maoming 525000，China) Abstract：The high—pressure polythene reactor is one of key equipments which produces poly thene，but the processing c。ntinuity is seriously influenced by leaking failure in annular tube．The fai1ure reasons on high pressure polythene reactors were analyzed in detail．The results show that it is most reason leading to failure of the reactor that the flowing dead zone exists between the an— nu1ar tube and the inner tube of the reactor．Another reason is smaller diameter of the connective tube on the annular tube，leading to higher flow velocity inside which induces higher value of wall shearing stress on inner wall of annular tube inlet and connective tube．Finally feasible measures aimed to the failure were offered． Key words：reactor；polythene；failure；analysis；