基于AnyCasting排气歧管砂型铸造数值模拟及试验研究.pdfVIP

学兔兔 Mar．2009 铸 造 FOUNDRY VOI．58 NO．3 基于AnyCast．ng排气歧管砂型铸造数值模拟 及试验研究 陈 勇，杨湘杰 (南昌大学机电工程学院，江西南昌330031) 摘要：用砂型铸造生产的排气歧管汇聚多个支管，内外表面有极复杂的曲面，这对生产工艺提出很高要求，若工艺不 当，会在浇注过程中产生缩松、缩孔、卷气、冷隔、夹渣等缺陷。运用AnyCasting铸造模拟软件对试制产品进行流场 和温度场分析，基于分析结果预测铸件中存在的缺陷种类、位置和大小。理论分析与试验结果基本吻合，通过分析缺 陷情况实施相应工艺优化，将缺陷影响降至最小程度，从而得到满意铸件。 关键词：AnyCasting砂型铸造；数值模拟；缺陷；工艺优化 中图分类号：TG244 文献标识码：A 文章编号：100l一4977(2009)03—0249-04 Numerical Simulation and Experimental Investigation for Sand Casting of Exhaust Manifold Based on AnyCasting CHEN Yong，YANG Xiang-jie (School of Mechanical and Electrical Engineering，Nanchang University， Nanchang 330031，Jiangxi，China) Abstract：The exhaust manifold prepared by sand casting，has many branch pipes with complex curved surfaces inside and outside．The requirement for the production technology iS SO high that defects like shdnkage，dispersed shrinkage。gas entrapment，cold shut，slag inclusion and SO on will Occur during the casting process if the improper technology iS adopted．The AnyCasting software was used to simulate and analyze the flow field and the temperature field of the trial product， therefore the type．1ocation and size of the defect in the casting can be predicted based on the analysis result．The simulated result coincides with the experiment result basically，then the casting technology can be optimized based on the defect analysis，and the effect of the defect can be minimized，accordingly the satisfactory castings were obtained。 Key words：AnyCasting sand casting；numerical simulation；defecl：process optimization 排气歧