制动阀下壳零件机械加工工艺及端面夹具设计_本科论文.doc

制动阀下壳零件机械加工工艺及端面夹具设计 摘 要 本设计是一种的工艺设计和夹具设计。设计中先进行零件的结构和工艺分析，得出零件的加工工艺过程。设计了一套专用夹具和专用床夹具关键词：；；夹具  The Shell Of Brake Valve Mechanical Process And End Face For Fixture Design Abstract This design is a process design and fixture design of the valve body . This section is the valve body of supporting and embracing transmission mechanism. In the design, it should first process the structural and industrial analysis of the section, and then determine the coarse benchmark, fine benchmark, machining allowance and blank size of the section to obtain the process of the parts making. After that it the calculated the cutting dosages of every process and the production time. In addition, this design involved a set of special milling fixture and a set of special drill press fixture. First, it identified the appropriate locating datum, chose clip specific. Then it chose positioning components, clamping component, and so on. It should also calculate the positioning error, clamping force, cutting force and then analyze the rationality of the fixture. Finally it had a finite-element analysis of the key parts to ensure that the fixture can work safely. The reasonable components jig design should have the work reliably, the efficiency high characteristic, in the operation aspect, the operational safety, reduces effort, the clamp is rapid, and is advantageous for the manufacture and the service. Key words: Valve body ; Process analysis; Milling jig; Drill jig; 目 录 引言 - 1 - 第1章 绪论 - 2 - 1.1课题背景 - 2 - 1.2研究意义 - 2 - 1.3发展趋势 - 2 - 第2章 零件的分析 - 3 - 2.1零件的作用 - 3 - 2.2零件的工艺分析 - 3 - 第3章 工艺规程设计 - 5 - 3.1毛坯的选择及生产类型 - 5 - 3.2基面的选择 - 5 - 3.3 拟定工艺路线 - 5 - 3.4机械加工余量及毛坯的尺寸确定 - 6 - 3.5 确定切削用量及基本工时 - 8 - 3.5.1工序10：粗车?108mm的外圆 - 8 - 3.5.2 工序20：粗、精车?51右端面。 - 9 - 3.5.3 工序30：:粗铣阀体左端面，保证尺寸mm - 10 - 3.5.4 工序40：锪?54+0.019 0mm的孔 - 10 - 3.5.5 工序50：钻、扩、铰?25的孔 - 11 - 3.5.6 工序80：粗铣阀体上表面 - 12 - 3.5.7工序90：钻?10的孔 - 12 - 3.5.8工序100：钻-扩?26mm的孔 - 13 - 3.5.9工序150：钻-攻螺纹4xM12的孔 - 14 - 第4章 夹具设计 - 15 - 4.1 铣夹具设计 - 15