轧制气孔缺陷变形行为有限元分析.pdfVIP

• 2013 年~ jz 导大学F学报(川IJι川~) Sept. 2013I t位含1 JOURNAL OF JIANGSU UNIVERSITY(Natural Science Edition) doi: 10. 3969/j. issn. 1671 -7775.2013.05.017 轧制气孔缺陷变形行为有限元分析 赵彦玲，车万博，周 凯，结佳平，车春雨 (哈尔滨理工大学机械动力工程学院，黑龙江哈尔滨 15∞80) 摘要:针对物04 铝合金冷轧板材在轧制过程中因气孔缺陷而产生轧制裂边、断带的问题，基于 gurson - tvergaard - needleman ( GTN) 细观损伤模型，对冷轧板成型过程中的气孔缺陷进行了模拟计 算.建立了板材轧制中气孔缺陷模型，分析了气.:fL缺陷的分布、形貌、尺寸、缺陷及其周围区域的应 力场、应变场及11各界孔洞体积分数的变化，探讨了轧板气孔缺陷的演变规律.结果表明:椭球形的气 孔缺陷较球形的气孔缺陷在冷轧成型中更容易产生加工缺陷;半径大于0.5 mm 的气孔缺陷，其周 围容易产生附加拉应力，易产生裂边、断带缺陷;气孔缺陷在距离板材表面越近处产生加工缺陷的 几率越大. 关键词:气孔缺陷;冷轧板;损伤演化; GTN 细观损伤模型;数值模拟 中图分类号: TB331 文献标志码:A 文章编号: 1671-7775(2013)05 -0589 -05 Finite element analysis of rolling stomatal defects Zhαo Yanling , Che Wanbo , Zhou Kαi ， XuanJiα:ping ， Che Chunyu ( School of Mechanical Engineering , Harbin University of Science and Technology , Harbin , Heilongjiang 150080 , China) Abstract: To solve the problem of edge cracks caused by stomatal defects in aluminum alloy 4004 cold- rolled sheets during rolling process , the stomatal defects in modeling process were numerically simulated based on gurson-tvergaard-needleman (GTN) micromechanical damage mode l. The stomatal defects mo- del of rolling process was established to analyze the distribution , morphology and size of stomatal defects and the variation of stress field , strain field and void volume fraction of stomatal defects and surrounding region. The evolution law of stomatal defects was also discussed. The results show that the ellipsoidal blowhole defects are easier to produce manufacturing deficiency than spherical defects. There can easily