铸铁件应力与变形的数值模拟及试验研究.pdfVIP

Feb.2013 主铸造 134. Vol.62 NO.2 铸铁件应力与变形的数值模拟及试验研究 卫东海，李克锐，吴现龙，李 桐 (郑州机械研究所，河南郑州 450052) 摘要:用JSCAST铸造模拟软件，对常用牌号铸铁件的山力框榄拟试样进行铸造变形解析，对其内部山力及变形进 行预测和对比分析。用树脂砂铸造工艺浇注QT600-3!占力框铸件，以测量实际应力和变形，验证模拟结果，并提出 减小铸铁件，\ìl }J 政变形的措施c 结果表明，铸件的实际应}J 及变形与模拟结果基本一致:球理铸铁的残余!但力明屉 高于灰铸铁.日强度越南，应}]越大，密烘铸铁的山力.变形状态与球墨铸铁相似，高弹性模量有利于保证铸铁件 质量二建议从选样优质铸造合金材料、改善铸件结构、优化铸造 r: 艺和提高组织均匀性等方面减小铸铁件的残余应力 关键词:灰铸铁;球墨铸铁;密烘铸铁;应力框; [\q_ 力;变形;数值模拟 中图分类号: TG250 文献标识码:A 文章编号: 1001-4977 (2013) 02-0134-04 Numerical Simulation and Experimenta川nvestigation on Stress and Strain of Iron Castings WEI Dong-hai , LI Ke-rui , WU Xian-long , LI Tong (Zhengzhou Research Institute ofMechanical Engineering , Zhengzhou 450052 , Henan , China) Abs住act: Simulation software JSCAST was used for the stress and strain analysis ofstress 企ame specimen of different grades iron castings. The preliminary prediction and assessment of the stress and strain in the stress frame specimen were done. By pouring QT600-3 stress frame casting in resin sand, the actual stress and strain were measured. According to the results, the ac阳al stress and strain were consistent with the simulation results. The residual stress in ductile iron was significantly higher than that in gray iron and the higher the strength is, the higher the stress will be. The stress and deformation state of Meehanite cast iron are similar to ductile iron. High elastic modulus