电站锅炉12Cr1MoVGTP347H异种钢接头断裂分析.PDFVIP

第46 卷 第5 期 热 力 发 电 Vol.46 No.5 2017 年 5 月 THERMAL POWER GENERATION May 2017 电站锅炉12Cr1MoVG/TP347H 异种钢接头断裂分析 张宗来 （神华国能集团有限公司，北京 100033） ［摘 要］某电站锅炉高温再热器进口管12Cr1MoVG/TP347H 接头运行 1.7 万h 发生断裂，断裂发生 在 12Cr1MoVG 侧焊缝熔合线处，对该管断口处经过成分分析、力学性能试验、金相组织 检验，结果表明：母材的成分、强度、塑性、硬度等均满足相关标准要求；管段母材和热 影响区金相组织未发现异常；焊缝的主要成分未见异常；焊缝宏观无明显的台阶和塑性变 形，为脆性断口特征。认为该接头断裂为典型的A/P 类异种钢接头早期失效，该接头早期 失效断裂主要由于接头两侧母材运行中产生脆化层和软化层,力学性能差异导致的三轴拉 应力所致，在接头焊接工艺中焊缝成形不良，接头坡口设计不合理、结构突变大（如焊瘤、 背凸过大等）导致的应力集中促进了该接头早期失效。 ［关 键 词］电站锅炉；再热器管；A/P 异种钢；焊接接头；焊缝熔合线；断裂；失效分析 ［中图分类号］TK442 ［文献标识码］A ［文章编号］1002-3364(2017)05-0132-05 ［DOI 编 号］10.3969/j.issn.1002-3364.2017.05.132 Fracture analysis for dissimilar metal welded joints of 12Cr1MoVG/TP347H in a utility boiler ZHANG Zonglai (Shenhua Guoneng Energy Group Corporation Limited, Beijing100033, China) Abstract: The 12Cr1MoVG/TP347H dissimilar metal welded joint of reheater tube in a utility boiler had fractured in weld fusion line of 12Cr1MoVG steel side after 17 000 hours’ running. Inspection and analysis including visual examination, chemical composition analysis, mechanical property test, stress calculation, metallographic structure and fracture observation were carried out. The results show that, the composition, strength, plasticity and hardness of the parent material were in accordance with the relevant standards. No abnormal situations were found in the metallographic structure of the parent material and the heat affected zone (HAZ) of the pipe section. The main components of the weld metal were in norma