应力框热应力数值模拟及变形分析.pdfVIP

学兔兔 铸 造 Jan．201O · 38 · FOUNDRY V0I．59 NO．1 应力框热应力数值模拟及变形分析 李 辉 ，时建松 ，张爱琴z ． (1．合肥工业大学材料科学与工程学院，安徽合肥230009；2．佳木斯大学材料科学与工程学院，黑龙江佳木斯154007) 摘要：利用专业铸造模拟软件ProCAST，对HT250应力框铸件在3种不同浇注温度、3种不同落砂温度条件下进行了铸 造过程温度场、应力场的计算机数值模拟，得到其残余应力分布和冷却过程变形情况。通过正交试验设计方法对残余 应力和浇注温度、落砂温度的关系进行分析，结果表明：落砂温度对残余应力的影响较大，落砂温度越高，残余应力 越小，但铸件的变形越大；浇注温度对残余应力的影响没有规律，但浇注温度越高，铸件的最终变形越大。 关键词：应力框；数值模拟；正交试验；残余应力；变形；落砂温度；浇注温度 中图分类号：TP391．9 文献标识码：A 文章编号：1001—4977(2010)01—0038—04 Numerical Simulation and Deformation Analysis of Thermal Stresses in Stress Frame LI Hui，SHI Jian—song，ZHANG Ai—qin (1．Hefei University of Technology，Hefei 230009，Anhui，China； 2．Jiamusi University，Jiamusi 1 54007，Heilongjiang，China) Abstract：The numericaI simulation of temperature field and stress field during the solidification of HT250 stress frame casting was carried out by using of the professional casting simulation softwareProCAST，with three different pouring temperatures and three different shakeout temperatures，respectively．The residual stress distribution and deformation during the cooling process was obtained．The relation between residual stress and pouring temperature and shakeout temperature was analyzed by the orthogonal experimental design．The results show that the shakeout temperature greatly affects the residual stress，and the higher the shakeout temperature， the Iower the residuaI stress and the greater the deformation of the casting．The impact of pouring temperature on residual stress has no regularity，but the higher the