基于正面焊接多信息融合的GMAW熔透控制.pdfVIP

第 45 卷第 11 期 机 械 工 程 学 报 Vol.45 No.11 2009 年 11 月 JOURNAL OF MECHANICAL ENGINEERING Nov. 2 0 0 9 DOI ：10.3901/JME.2009.11.283 基于正面焊接多信息融合的GMAW 熔透控制* 岳建锋 李亮玉 王天琪 武宝林 (天津工业大学天津市现代机电装备技术重点实验室 天津 300160) 摘要：对气体熔化极弧焊(Gas metal arc welding, GMAW)过程中采集的正面熔池图像和温度信息通过多传感器定量信息融合技 术，实现熔池图像的有效性判别。将熔滴热焓对温度场的影响考虑在内，对半椭球热源温度场进行修正，得到新型的三维温 度场解析模型。借助信息融合后有效的熔池图像可获得无数个熔点温度的位置信息，通过阻尼最小二乘法求解新型温度场模 型超定方程、辨识模型中椭球热源系数及熔滴热焓 4 个时变参数，从而得到实时修正的三维温度场动态解析模型。借助该模 型通过 PID 控制实现了利用正面传感信息对 GMAW 焊接过程中背面熔宽的闭环控制，取得了满意效果。 关键词：多信息融合 熔滴热焓 三维温度场 解析模型 + 中图分类号：TG444 .73 Penetration Control of GMAW Based on Multi-informational Fusion from the Front Surface YUE Jianfeng LI Liangyu WANG Tianqi WU Baolin (Tianjin Key Laboratory of Modern Mechatronics Equipment Technology, Tianjin Polytechnic University, Tianjin 300160) Abstract ：The validity of welding molten pool image is judged by quantificational information fusion of welding pool image and temperature collected with multi-sensors from the front surface. The temperature field based on semi-ellipsoidal heat source is modified by considering the influence of droplets heat content, which comes into a novel three dimensional temperature field analytical model. The molten temperature of countless positions can be gained by the aid of welding pool image information. The analytical model of real time modified three dimensional transient temperature field is obtained by solving the novel temperature field model super-coupled equation through dampedleast square algorithm and identifying four variational coefficients from semi- elliptical heat source