纯镁旋锻变形过程的有限元模拟.pdfVIP

第 42 卷第4 期 Vo1.42 No .4 命品专放 2006 年 4 月 394-398 页 ACTA METAL LURGICA SINICA Apr. 2006 pp .394-398 纯镶旋锻变形过程的有限元模拟* 荣莉 聂作仁左铁铺 (北京工业大学材料科学与工程学院.北京 10ω22) 摘 要 利用非线性有限元分析软件 MSC/Ma.rc 及热 - 机剿合弹塑性模型模拟了纯楼旋俄变形过程，得到了应力和I~变及温 度场的分布及变化情况， 并且导出了防止两种旋锻缺陷产生的条件结果表明，变形区可分为工{牛头部、已成形区.压缩区三个部 e 已成形区中应变沿径向分布不均匀，中心部位变形章还不及边缘部位的 1/2. 防止发生锻不远和边缘裂纹两种缺陷的条件分别 分 为 gc ~三句， ge εb. 模拟所得螺旋形脊椎纹缺陷亭均高度为 0.0037 mm，与实i划结果误差为 7.5% 由变形不均引起的残余 应力在 18-30 MPa.间，变形温升效应不显著. 关键词 旋饿，馁，有限元，变形行为 中图法分类号 TG1 46 .2, TG31 文献标识码 A 文章编号 0412 -1961(2006)04-0394 - 05 FINITE- ELEMENT MODELING OF DEFOR岛fATION PROCESS OF PURE MAGNESIU岛f DURING ROTARY SWAGING RONG Li, NIE Zuoren, ZUO Tieyong College of Materials Science and Engioeering, Beijiog Uoivarsity of I\时bnology， Beij ing 1∞022 Correspondent: N IE Zuo时n， prolessor, Tel: (010 E-mail: zrnie@bjut.edu.cn Supported by Minist叩 01 Science and Technology 01 China (NO.98009999200301) Manuscript received 200奋斗8-08， in revised form 2005- 11-08 ABSTRACT By using fini饨..-element software program , MSCjMarc , and coupled thermo- mechanical model the rotary swaging process of pure magnesi山n was simulated. Distribut ions and changes of stress, strain and temperature are clarified and the critical conditions predicting two de- forma.t ion defects 缸e obtained. The deformatiop zone can be divided into the bulging head-end , the formed zone and the reduction zone. In the formed zone , t he equivalent strain distributes inhomo- geneously along the radial direction. The equivalent strain in the center is about half of that at the edge. The critical conditions of preventing insu