注塑缺陷的分析与解决1.ppt

品质控制 品质控制 故障分析 材料降解 化学品侵蚀 应力影响 色差 黑点 流痕 气泡 熔接线 故障分析 原因： 浇口/流道 注塑机大小 模腔 设计 污染 故障分析 如何检验降解： 大多数未增强热塑性塑料：MI 或融熔粘度测试 如是玻纤增强的：特殊粘度测试 某些特殊材料：TGA 降解检测结果： 任何检测结果必须于一基准值比较，并以百分比表征变化 用同一检测设备检测来自同一批料的粒子和塑胶件 在加工过程中，均有或多或少的降解，可接受降解的程度取决于具体应用 故障分析 化学品侵蚀 1. 外观表征 表面溶解，发白，裂开，裂纹，如延伸率，机械强度等物性下降等 2. 原因 与材料不相容的化学品，如清洗剂，润滑剂，稀释剂等 3. 影响因素 时间 温度 内应力 外部施加应力 化学品浓度 剂量 故障分析 类型： 设计 加工 装配 最终使用 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 注塑成型故障排除 1. The most obvious cause isn’t --- Open to look for secondary factors which may be vital X’s. 2. The failure of a part molded from a thermoplastic resin can be caused by a number of factors during the life history of the part. Errors in design, processing, secondary operations, assembly and the end use environment can lessen the expected performance. 1. If the degradation is a sudden or new occurrence, it is probably a result of changes in drying, processing parameters or the material. 2. If the degradation is ongoing, (I.e., it can not be resolved by standard troubleshooting), then it is more likely caused by part design, tool design or the molding machine. 1. Stresses are cumulative - a part may pass a compatibility test as molded, but with externally applied stresses, induced by an assembly operation. 2. Molded-in stress always exists in the molding. 1.A small amount of degradation incurred in the molding process, due to the heat and shear that the material is subjected to in the mold. 2. General guidelines of acceptable and unacceptable process exist for resins and processes. 3. However, physical properties react differently to a particular level of degradation, and the needs of a specific part vary as well --- application dependent. Action: 1. Increase melt temperature 2. Increase mould temperature 3. Decrease injection speed 4. Elimin