基于相对密度的大棒材轧制对孔隙性缺陷压合影响研究.pdfVIP

第 29 卷第12 期 北京理工大学学报 Vo l. 29 No.12 2009 年 12 月 Transactions of Beijing Institute of Technology Dec. 2009 基于相对密度的大棒材轧制对孔隙性 缺陷压合影晌研究 许志强l ， 黄永健l·2 ， 刘才1 ， 杜凤山1 ， 邵涛l (1.燕山大学机械工程学院，河北，秦皇岛 066004; 2. 石家庄钢铁有限责任公司，河北，石家庄 050031) 摘 要:针对大棒材轧制生产过程中产品芯部孔洞及裂纹等孔隙性缺陷影响产品质量问题.通过引人相对密度来 间接表征轧件内部呈弥散分布的孔隙性缺陷，利用体积可压缩刚塑性有限元法模拟轧制过程中棒材芯部相对密度 变化情况，根据模拟结果分析轧制工艺对轧件芯部孔隙性缺陷压合的影响情况，得到相应的变化规律.将该研究结 果应用于某钢厂棒材轧制工艺参数制定，产品质量明显提高，验证了所用方法的实用性和可靠性. 关键词:相对密度，大棒材轧制g 孔隙性缺陷;压下量分配;体积可压缩刚塑性有限元 中图分类号: TG335 文献标i只码:A 文章编号: 1001-0645(2009) 12-1058-05 A Study of Pore Closure in Large Bar Rolling Process Based on Relative Density XU Zhi-qiang l , HUANG Yong-jian 1 2 , LIU Cail , DU Feng-shan1 , SHAO Taol • (1. College of Mechanical Engineering ,Yanshan University , Qínhuangdao , Hebei 066004 , China; 2. Shijiazhuang Iron . Steel Co. Ltd. , Shijiazhuang , Hebei 050031 , China) Abstract: Porosity in the core region of the bar is a fatal defect in the bar rolling process. It significantly affects the product quality. 1n this paper , the concept of relative density is introduced to represent the porosity defects. The change of the relative density has been simulated using compressible rigid-plastic finite element method. By the simulation results , the influence of processing parameters on the pore closure in the core of bar is analyzed. The simulation results have been successfully used to guide the bar rolling process and improved the product quality noticeably. Key words: relative density; large bar rolling; pore closure; reduction distribution; rigid- plastic F