铜矿选矿试验.doc

某铜矿选矿试验研究 目 录 一、前言·······················································4 二、试样·······················································5 三、矿石的物质组成研究·········································6 3.1.查定方法的确定············································6 3.2. 矿物组成研究结果·········································6 3.3. 铜铁矿物的工艺加工特征···································9 四、选矿试验方案的选择·········································10 4.1.单一重选流程 ··········································10 4.2.重浮联合流程··············································11 4.3.磁浮联合流程方案··········································12 4.4.单一浮选流程··············································13 五、选矿工艺因素的考察··········································15 5.1粒度分析··················································15 5.2磨矿细度与磨矿时间的关系··································16 5.3探索性浮选试验············································17 5.4合适的入选细度的确定······································18 5.5 、调整剂用量试验 ·········································21 5.6、 捕收剂用量试验···········································23 5.7粗选时间试验··············································25 六、工艺流程试验···············································29 七、结论················································33 一、前言 受云南某铜矿有色金属有限责任公司委托，昆明理工大学对“云南某铜矿某岩体铜矿石选矿试验研究”课题进行研究。研究的目的是：针对云南某铜矿某岩体铜矿石的特点，寻求经济合理的选矿工艺。 原矿物质组成研究表明，原矿含铜1.6%，是选矿回收的主要目的元素，其他可供回收的元素还有铁（含量27.25%），其余元素无回收价值。 物质组成研究还表明，矿石中的目的元素主要呈硫化存在于矿石中则存在。mm、mm、mm三个粒级中，其占了金属率的%,尤其在mm级别中，的分布率就占了金属率的3%且这部分的单体解离度较好。在-0.25+0.15mm、-0.15+0.074 mm这两个粒级中的铜金属率仅占16.83%，单体解离度较差。 选矿试验研究中，根据矿石的特点，我们对单一浮选流程方案、单一重选流程方案、重—浮联合流程方案和磁—浮联合流程进行了考察。结果表明以浮一磁选联合流程方案较好，流程简单、产品指标好、生产成本低。最终我们采用了浮一磁选联合流程流程。 在工艺上，主要采用石灰抑制铁矿物，丁氨黑药既有捕收性，又具起泡性。铁矿物大部分具有磁性，因此先抑制铁浮铜，再用磁选铁矿物，这样可以节约生产成本还可达到稳定的生产指标。 在所进行的试验中，全闭路浮选铜矿试验获得较满意的指标。得到的铜精矿品位是18.81%，回收率为73.04%。  二、试样 试样由云南某铜矿有色金属有限责任公司采取，该矿样可代表将来生产的铜矿石性质，所采试样含铜1.6%，试样总量600㎏。试样的代表性由云南某铜矿有色金属有限责任公司负责。 试样送抵昆明理工大学后，我们根据试样的性质及可能采取的选矿试验方案，按下图所示的流程对试样进行了加工和破碎。 三、矿石的物质组成研究 研究的目的是，查明该矿体矿石的物质组成及其所占矿物量；、Cu两种主要有价元素以及、S的赋存状态、嵌布特征、结晶粒度；、Cu主要矿物的单体解离度