45钢冷拔润滑工艺参数的优化试验分析.pdfVIP

《热加工工艺 2013 年7 月第 42 卷第 13 期 45 钢冷拔润滑工艺参数的优化试验分析 欧阳八生 1 ， 沈欣1 ，杨烨尧 1 ，尹旭日 2 (1.南华大学机械工程学院，湖南衡阳 421001; 2. 衡阳康屹金属制品有限公司，湖南衡阳 421001) 摘 要:冷拔加工前的润滑处理是 1 道很重要的预处理工序，直接影响着拉拔力和拉拔质量。以冷拔传动轴常用的 45 钢为例，对润滑工艺参数进行了正交优化试验。通过 SEM 对中温镑系磷化膜及皂化膜的形貌和成分进行了分析，确 定了磷化工艺较佳参数组合为:磷化液 PH 值 2.0 ，磷化温度 75.C ，磷化时间 20 min; 在此工艺参数下磷化后再皂化处 理，形成的润滑膜细密均匀，能达到良好的润滑效果。 关键词:冷拔45 钢;铸系磷化一皂化;正交试验优化;润滑 中图分类号:TG356 文献标i只码:A 文章编号: 1001-3814(2013)13-0023-04 Experimental Analysis of Optimization Parameters of Lubrication Process for Cold-drawing 45 Stω1 OUYANG B臼heng， SHEN Xin, Y ANG Ye归。1， YIN XurF (1. Mechanical Engineering College, University of South China, Hengyang 421001 , China; 2. Heng)唱ng Kangyi Metal Products Co. , Ltd. , Hengyang 421001 , China) Abstract: The lubrication treatment before cold-drawing is considerably impo血nt pre田atment procedure , which directly afIects the force and quality of the drawing. Taking 45 steel for 也e cold-drawing 由ive shaft as an example, the p缸ameters of the lubrication process were op也回zed by orthogonal experirnent. The morphology and composition of zinc-based phosphating coating and saponification at medium temperature were analyzed by SEM. The better p缸ameters of phosphating process were determined as follows: the PH of phosphating solution is 2.0 , the temperature of phosphating solution is 75.C , the 也ne of phosphating solution is 20 min. The sa归nification 往回恤.ent after phosphating in the above process p缸回回ters forms the uniform and fine lubricating film, which can achieve good lubricating efIects. Key words: cold-drawing 45 steel; zinc-based phosphorization-saponification; op位nizing orthogonal experirnents; lubrication 冷拔加工前的