水下湿法多道焊接热循环特征分析及冶金行为预测.pdfVIP

ABSTRACT Underwater welding is an indispensable technical approach for assembling and maintaining marine structures, wet welding is among the most widely used welding method due to its economy and versatility. However, it is difficult to understand the physical phenomenon during wet welding referring only to the technology experiment, because water environment makes this fleeting process even more complicated. Many scholars, at home or abroad, have conducted numerical researches in relevant field, they pointed out that the accurate description of heat source distribution and boiling phenomenon is crucial to the study. With the trends of increasing use of high strength steels in off-shore structures, it is necessary to get a deeper understanding of wet welding of such steels by numerical analysis and thus provide theoretical references for process selection. The experiment platform was set up and multi-pass wet welding in the grooved butt joint of E36 steel was conducted by the method of SMAW, the morphology and metallographic photos of the joint were obtained. According to finite element method and actual welding conditions, convective heat transfer on molten pool surfaces was defined by enhanced heat conductivity coefficient, while the convective transfer on other surfaces of the specimen was regulated with pool boiling transfer function. As to the heat source distribution, double ellipsoid model was selected for the filling welding, and hybrid model consisting of a double ellipse and a double ellipsoid model, whose power coefficient ratio is 1.1:1, was applied for the cover welding process. Accordingly, thermal process of the root pass in multi-pass wet welding was simulated and analyzed with the application of SYSWELD software. The procedures of multi-pass wet welding were continuously