影响粗糙度的因素(国外英文资料).docVIP

影响粗糙度的因素(国外英文资料) Factors affecting roughness Roughness factor Cutting tools geometric parameter The most influential factors on the surface roughness are the tool radius, re, K, R and trim edges. The radius of tool nose radius re has double effects on surface roughness: when re increases, the residual height decreases; on the other hand, the deformation increases. Because of the big influence of the former, the surface roughness will decrease when the tool radius is re. Therefore, under the condition of stiffness allowable, increasing the tool radius re is a good method to reduce the surface roughness. The smaller the deflection angle k R, the lower the surface roughness. But reducing the auxiliary deflection angle is easy to cause vibration, so reducing the deflection angle must depend on the rigidity of the machine tool system. When the K R is large to a certain value, the secondary edge does not participate in the composition of the residual area, and then the addition of k R does not increase the surface roughness value. The length is slightly greater than the feed rate smoothing edge (sleeking edge on K r=0) is to reduce the surface roughness of effective measures, by increasing the smoothing edge to eliminate residual area is often used in the actual workpiece. The front angle G0 has no direct effect on the surface roughness, and is beneficial to the inhibition of built-up and scaly spines due to the large g0. It can reduce the radius of the blades circular arc re, so it is helpful to decrease the surface roughness in the middle and low speed range by increasing the G0 properly. When v50m/min, G0 basically does not have an effect. Grinding quality of cutting tools The roughness of the machined edge is directly affected by the roughness of the cutting edge itself. Generally speaking, the roughness of the front and back edges of the blade should be 1~2 degrees smaller than the roughness required by the machined surface. Tool material Tool material and material t